# US 2013/0154626 A1 · Rotation detection device and manufacturing method for the same

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- Number: US 2013/0154626 A1
- Document ID: US20130154626A1
- Status: Published application
- Kind: A1
- Application number: 13/616,529
- Filed: 2012-09-14
- Published: 2013-06-20
- Earliest claimed: 2011-12-16
- Assignees: Denso Corporation
- Inventors: Mitsuru Takasaki; Hiroyuki Tsuge
- Web page: https://patentgrep.com/patent/US20130154626A1

## CPC

- G01P 3/487: delivered by rotating magnets
- G01D 11/245: {Housings for sensors}
- G01P 1/026: {for speed measuring devices, e.g. pulse generator}
- G01P: MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT (measuring or recording blood flow A61B5/02, A61B8/06; monitoring speed or deceleration of electrically-propelled vehicles B60L3/00; vehicle lighting systems adapted to indicate speed B60Q1/54; determining position or course in navigation, measuring ground distance in geodesy or surveying G01C; combined measuring devices for measuring two or more variables of movement G01C23/00; measuring velocity of sound G01H; measuring velocity of light G01J7/00; measuring direction or velocity of solid objects by reception or emission of radiowaves or other waves and based on propagation effects, e.g. Doppler effect, propagation time, direction of propagation, G01S; measuring speed of nuclear radiation G01T; measuring acceleration of gravity G01V; {measuring or recording the speed of trains B61L23/00; speed indicators incorporated in motor vehicles B60K35/00; measuring frequency or phase G01R; traffic control G08G})
- G01D: MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR

## Abstract

A rotation detector component detects a rotational state of a rotor and sends a rotational detection signal. A signal transmission component is electrically connected with a lead frame of the rotation detector component to transmit the rotational detection signal to an external device. A body portion holds the rotation detector component and a part of the signal transmission component. The body portion is integrally molded of a first resin to cover a joint portion between the lead frame and the signal transmission component, the rotation detector component, and a part of the signal transmission component. The rotation detector component has corners including at least two exposed corners, which are exposed from the body portion.

## Claims

### Claim 1

A rotation detection device comprising:
a rotation detector component configured to detect a rotational state of a rotor and to send a rotational detection signal;
a signal transmission component electrically connected with a lead frame of the rotation detector component and configured to transmit the rotational detection signal to an external device; and
a body portion holding the rotation detector component and a part of the signal transmission component, wherein
the body portion is integrally molded of a first resin, after joining the lead frame of the rotation detector component with the signal transmission component to form a joint portion between the lead frame and the signal transmission component, to cover the joint portion, the rotation detector component, and a part of the signal transmission component, and
the rotation detector component has a plurality of corners including at least two exposed corners, which are exposed from the body portion.

### Claim 2 (depends on 1)

The rotation detection device according to claim 1, wherein the at least two exposed corners are located on a diagonal line of the rotation detector component.

### Claim 3 (depends on 1)

The rotation detection device according to claim 1, wherein the at least two exposed corners include all the plurality of corners.

### Claim 4 (depends on 1)

The rotation detection device according to claim 1, wherein the rotation detector component is encapsulated, excluding the at least two exposed corners.

### Claim 5 (depends on 1)

The rotation detection device according to claim 1, wherein the at least two exposed corners are partially or entirely sheathed with a second resin.

### Claim 6 (depends on 5)

The rotation detection device according to claim 5, wherein
each of the first resin and the second resin is a thermosetting resin, or
a melting point of a thermoplastics resin employed as the first resin is lower than a melting point of a thermoplastics resin employed as the second resin.

### Claim 7 (depends on 1)

The rotation detection device according to claim 1, further comprising:
a mount portion configured to mount the body portion.

### Claim 8 (depends on 7)

The rotation detection device according to claim 7, wherein
the mount portion is integrally molded of a third resin to cover:
one of a part of the body portion and a part of the signal transmission component; or
both of a part of the body portion and a part of the signal transmission component.

### Claim 9 (depends on 7)

The rotation detection device according to claim 7, wherein
the body portion has an integrally-molded portion, which is integrally molded with the mount portion, and
the integrally-molded portion has a cross section, which is partially or entirely in a circular shape or in an ellipse shape.

### Claim 10

A manufacturing method for a rotation detection device, the rotation detection device comprising:
a rotation detector component configured to detect a rotational state of a rotor and to send a rotational detection signal;
a signal transmission component electrically connected with a lead frame of the rotation detector component and configured to transmit the rotational detection signal to an external device;
a body portion holding the rotation detector component and a part of the signal transmission component; and
a mount portion configured to mount the body portion,
the manufacturing method comprising:
joining the lead frame of the rotation detector component with the signal transmission component to form a joint portion between the lead frame and the signal transmission component; and
forming the body portion of the first resin by integrally molding the joint portion, the rotation detector component, and a part of the signal transmission component, such that a plurality of corners of the rotation detector component has at least two exposed corners, which are exposed from the body portion.

### Claim 11 (depends on 10)

The manufacturing method according to claim 10, further comprising:
sheathing partially or entirely the at least two exposed corners with a second resin.

### Claim 12 (depends on 10)

The manufacturing method according to claim 10, further comprising:
integrally molding the mount portion of a third resin to cover:
one of a part of the body portion and a part of the signal transmission component; or
both of a part of the body portion and a part of the signal transmission component.
