# US 2013/0153428 A1 · Metal Surface and Process for Treating a Metal Surface

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- Number: US 2013/0153428 A1
- Document ID: US20130153428A1
- Status: Published application
- Kind: A1
- Application number: 13/332,288
- Filed: 2011-12-20
- Published: 2013-06-20
- Earliest claimed: 2011-12-20
- Assignees: Apple Inc.
- Inventors: Jody R. AKANA; Peter N. RUSSELL-CLARKE; Masashige TATEBE
- Web page: https://patentgrep.com/patent/US20130153428A1

## CPC

- C25D 11/022: {Anodisation on selected surface areas}
- B44C 1/005: {by altering locally the surface material (surface treatment to obtain special artistic surface effects or finishes B44D5/00)}
- C25D 11/12: Anodising more than once, e.g. in different baths
- C25D 11/16: Pretreatment {, e.g. desmutting}
- C25D 11/20: Electrolytic after-treatment
- C25D 11/22: for colouring layers
- C25D 11/243: {using organic dyestuffs}
- C25D 11/246: {for sealing layers}
- C25D 11/26: of refractory metals or alloys based thereon
- C25D 11/30: of magnesium or alloys based thereon
- C25D 11/34: of metals or alloys not provided for in groups C25D11/04 - C25D11/32
- C25D: PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- B44C: PRODUCING DECORATIVE EFFECTS (processes for applying liquids or other fluent materials to surfaces, in general B05D; shaping of plastics or substances in a plastic state B29C; printing processes to produce transfer pictures B41M3/12; thermographic duplication or marking methods B41M5/00); MOSAICS; TARSIA WORK (imitation of mosaic or tarsia work patterns B44F11/04); PAPERHANGING {(labels G09F; multi-step processes for making paper labels or tags B31D1/02)}

## Abstract

A surface treatment for metal surfaces can be used to create one or more desired effects, such as functional, tactile, or cosmetic effects. In one embodiment, the treatment involves selectively masking a portion of the surface using a photolithographic process. The mask can protect the masked portion of the surface during subsequent treatment processes such as texturizing and anodization. The mask can result in the creation of a surface having contrasting effects. A pattern can be formed by the contrasting effects in the shape of a distinct graphic, such as a logo or text.

## Claims

### Claim 1

A method of treating a metal surface of an article comprising:
providing an article having a metal surface;
applying a mask to a portion of the metal surface using a photolithographic process to form a masked portion and an unmasked portion;
texturizing the metal surface such that the masked portion and unmasked portion of the metal surface have contrasting effects; and
anodizing the metal surface.

### Claim 2 (depends on 1)

The method of claim 1, wherein the act of applying a mask to a portion of the metal surface using a photolithographic process includes:
applying a photoresist to the metal surface;
covering a portion of the photoresist to form a covered photoresist portion and an uncovered photoresist portion;
exposing the uncovered photoresist portion to a light source to develop the uncovered photoresist portion to form a developed photoresist portion and an undeveloped photoresist portion;
removing the undeveloped photoresist portion from the metal surface; and
heating the developed photoresist portion to form a photoresist mask.

### Claim 3 (depends on 2)

The method of claim 2, wherein the light source is an ultraviolet light source.

### Claim 4 (depends on 1)

The method of claim 1, wherein the act of applying a mask to a portion of the metal surface using a photolithographic process includes:
applying a photoresist to the metal surface;
covering a portion of the photoresist to form a covered photoresist portion and an uncovered photoresist portion;
exposing the uncovered photoresist portion to a light source to render the uncovered photoresist portion soluble to a developer solution to form a soluble photoresist portion and an insoluble photoresist portion;
removing the soluble photoresist portion from the metal surface with the developer solution; and
heating the insoluble photoresist portion to form a photoresist mask.

### Claim 5 (depends on 1)

The method of claim 1, wherein the act of masking a portion of the metal surface using a photolithographic process includes:
applying a photoresist to the metal surface;
using a laser beam to develop a portion of the photoresist into a mask to form a developed portion and an undeveloped photoresist portion; and
removing the undeveloped photoresist portion from the metal surface.

### Claim 6 (depends on 1)

The method of claim 1, wherein the act of texturizing the metal surface includes forcibly propelling a stream of abrasive material against the metal surface.

### Claim 7 (depends on 1)

The method of claim 1, wherein the act of texturizing the metal surface includes sandblasting the metal surface.

### Claim 8 (depends on 1)

The method of claim 1, wherein the act of texturizing the metal surface includes chemically etching the metal surface.

### Claim 9 (depends on 1)

The method of claim 1, further comprising:
removing the mask from the metal surface before anodizing the metal surface.

### Claim 10 (depends on 1)

The method of claim 1, further comprising:
removing the mask from the metal surface after anodizing the metal surface.

### Claim 11 (depends on 1)

The method of claim 1, further comprising:
removing the mask from the metal surface; and
texturizing the metal surface a second time after the mask is removed.

### Claim 12 (depends on 1)

The method of claim 1, further comprising polishing the metal surface after the metal surface is anodized.

### Claim 13 (depends on 1)

The method of claim 1, wherein a pattern created by the contrasting effects is in the form of a logo.

### Claim 14 (depends on 1)

The method of claim 1, wherein a pattern created by the contrasting effects is in the form of text.

### Claim 15 (depends on 1)

The method of claim 1, further comprising:
applying a second mask to a portion of the metal surface using a photolithographic process after the metal surface is anodized.

### Claim 16 (depends on 1)

The method of claim 1, wherein the metal surface is aluminum.

### Claim 17 (depends on 1)

The method of claim 1, wherein the article is a handheld electronic device housing.

### Claim 18 (depends on 1)

The method of claim 1, wherein an oxide layer is formed during the act of anodizing the metal surface, the method further comprising:
performing a metal deposition process to deposit a metal within the oxide layer.

### Claim 19 (depends on 1)

The method of claim 1, further comprising:
dyeing the metal surface after the act of anodizing the metal surface.

### Claim 20 (depends on 1)

A metal surface treated according to the method of claim 1.

### Claim 21

An article of manufacture, comprising:
a metal surface having a contrasting surface finish formed by a surface treatment process in which a mask is applied to a portion of the metal surface using a photolithographic process to form a masked portion and an unmasked portion, and wherein only the unmasked portion is texturized.

### Claim 22 (depends on 21)

The article of claim 21, wherein only the unmasked portion is dyed.

### Claim 23 (depends on 22)

The article of claim 22, wherein the metal surface is aluminum.

### Claim 24

A method of treating an aluminum surface of a component for an electronic device comprising:
providing a component for an electronic device having an aluminum surface;
selectively masking a portion of the aluminum surface by using a photolithographic process including:
applying a photoresist to the aluminum surface;
covering a portion of the photoresist to form a covered photoresist portion and an uncovered photoresist portion;
exposing the uncovered photoresist portion to an ultraviolet light source to develop the uncovered photoresist portion to form a developed photoresist portion and an undeveloped photoresist portion;
removing the undeveloped photoresist portion from the aluminum surface; and
heating the developed photoresist portion into a photoresist mask to form a masked portion and an unmasked portion;
abrasively blasting the aluminum surface such that a pattern is formed between the masked and unmasked portions of the aluminum surface;
removing the mask; and
anodizing the aluminum surface.

### Claim 25 (depends on 24)

The method of claim 24, further comprising:
dyeing the aluminum surface after the aluminum surface is anodized.

### Claim 26 (depends on 24)

The method of claim 24, wherein an oxide layer is formed during the act of anodizing the aluminum surface, the method further comprising:
performing a metal deposition process to deposit a metal within the oxide layer.

### Claim 27 (depends on 24)

The method of claim 24, wherein the component for an electronic device is a housing for a handheld electronic device.

### Claim 28 (depends on 27)

The method of claim 27, wherein the handheld electronic device is a tablet computer.

### Claim 29 (depends on 27)

The method of claim 27, wherein the handheld electronic device is a phone.
