# US 2013/0153413 A1 · Sputter gun shutter

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- Number: US 2013/0153413 A1
- Document ID: US20130153413A1
- Status: Published application
- Kind: A1
- Application number: 13/327,281
- Filed: 2011-12-15
- Published: 2013-06-20
- Earliest claimed: 2011-12-15
- Assignees: Intermolecular, Inc.
- Inventors: Hong Sheng Yang; Hien Min Huu Le; Xuena Zhang
- Web page: https://patentgrep.com/patent/US20130153413A1

## CPC

- C23C 14/35: by application of a magnetic field, e.g. magnetron sputtering {(C23C14/3457 takes precedence)}
- C23C 14/042: {using masks}
- C23C 14/351: {using a magnetic field in close vicinity to the substrate}
- C23C 14/352: {using more than one target (C23C14/56 takes precedence)}
- C23C 14/505: {for rotation of the substrates}
- C23C 14/542: {Controlling the film thickness or evaporation rate}
- C23C 14/564: {Means for minimising impurities in the coating chamber such as dust, moisture, residual gases}
- H01J 37/34: operating with cathodic sputtering (H01J37/36 takes precedence {; methods of cathodic sputtering C23C14/34})
- H01J 37/3405: {Magnetron sputtering}
- H01J 37/3447: {Collimators, shutters, apertures}
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- H01J: ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS (spark-gaps H01T; electric arc lamps H05B31/00; particle accelerators H05H)

## Abstract

In some embodiments of the present invention, a gun shutter is provided that comprises a gun shutter lip that aligns with a grounded shield lip to form a gap. The gap is operable to prevent contamination from other sputter guns present in the chamber. Additionally, the gun shutter is spaced apart from the face of the target so that a stable plasma may be ignited and maintained between the face of the target and the gun shutter. This allows the gun shutter to be used as a burn-in or conditioning shield and allows the elimination of other shields, thus lowering the size, complexity, and cost of the chamber.

## Claims

### Claim 1

A shutter for a sputter gun comprising:
a bottom plate having a planar surface, a peripheral edge, and a central axis, wherein the central axis is perpendicular to the planar surface;
a side wall having an upper edge and a lower edge, wherein the lower edge of the side wall is attached at the peripheral edge of the bottom plate; and
a first lip formed at the upper edge of the side wall, wherein the lip extends toward the central axis of the bottom plate.

### Claim 2 (depends on 1)

The shutter of claim 1 wherein the first lip is further aligned with a second lip disposed on a grounded shield to form a gap.

### Claim 3 (depends on 2)

The shutter of claim 2 wherein the gap is between about 0.5 mm and about 5 mm.

### Claim 4 (depends on 1)

The shutter of claim 1 wherein length the first lip in a direction toward the central axis of the bottom plate is between about 10 mm and about 50 mm.

### Claim 5 (depends on 1)

The shutter of claim 1 wherein a distance from the bottom plate to a target face is between about 10 mm and about 50 mm.

### Claim 6 (depends on 1)

The shutter of claim 1 wherein the shutter is further connected to a shaft, wherein the shaft is operable to rotate the shutter in front of a sputter target.

### Claim 7

A sputter gun comprising:
a magnetron;
a target disposed adjacent to the magnetron, the target having a central axis and a periphery;
a grounded shield having a lower edge, the grounded shield disposed around the periphery of the target, wherein the grounded shield further comprises a first lip formed at the lower edge of the grounded shield, wherein the first lip extends in a direction toward the central axis of the target; and
a shutter, the shutter comprising:
a bottom plate having a planar surface, a peripheral edge, and a central axis, wherein the central axis is perpendicular to the planar surface;
a side wall having an upper edge and a lower edge, wherein the lower edge of the side wall is attached at the peripheral edge of the bottom plate; and
a second lip formed at the upper edge of the side wall, wherein the lip extends toward the central axis of the bottom plate.

### Claim 8 (depends on 1)

The sputter gun of claim 1 wherein the first lip of the grounded shield is aligned with the second lip of the shutter to form a gap.

### Claim 9 (depends on 8)

The sputter gun of claim 8 wherein the gap is between about 0.5 mm and about 5 mm.

### Claim 10 (depends on 1)

The sputter gun of claim 1 wherein length the second lip in a direction toward the central axis of the bottom plate is between about 10 mm and about 50 mm.

### Claim 11 (depends on 1)

The sputter gun of claim 1 wherein a distance from the bottom plate to a target face is between about 10 mm and about 50 mm.

### Claim 12 (depends on 1)

The sputter gun of claim 1 wherein the shutter is further connected to a shaft, wherein the shaft is operable to rotate the shutter in front of a sputter target.
