# US 2013/0152522 A1 · Cyclone separators and separator apparatuses including the cyclone separators

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- Number: US 2013/0152522 A1
- Document ID: US20130152522A1
- Status: Published application
- Kind: A1
- Application number: 13/328,516
- Filed: 2011-12-16
- Published: 2013-06-20
- Earliest claimed: 2011-12-16
- Assignees: Uop LLC
- Inventors: Kenneth J. Stippich; Brian W. Hedrick
- Web page: https://patentgrep.com/patent/US20130152522A1

## CPC

- B01D 45/16: generated by the winding course of the gas stream {, the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes}
- B01J 8/0055: {using cyclones}
- B04C 3/04: Multiple arrangement thereof {(combined with types according to other groups, B04C7/00)}
- B04C 3/06: Construction of inlets or outlets to the vortex chamber
- C10G 11/18: according to the "fluidised-bed" technique
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B04C: APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES ({centrifugal separation of water from steam B01D45/12;} jet mills B02C19/06; {wind sifters B07B7/00;} cyclonic type combustion apparatus F23; {vortex burners for cyclone-type combustion apparatus F23D1/02; cyclonic type combustion apparatus for gas turbines F23R3/00})
- C10G: CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION (cracking to hydrogen or synthesis gas C01B; cracking or pyrolysis of hydrocarbon gases to individual hydrocarbons or mixtures thereof of definite or specified constitution C07C; cracking to cokes C10B); RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES

## Abstract

Cyclone separators and separator devices for separating gas and entrained particles from a particle-contaminated gas stream are provided. The cyclone separator comprises a cyclone body having a first end and a second end with a sidewall extending therebetween. The cyclone body defines a cyclone gas inlet for receiving the particle-contaminated gas stream. A cyclone gas outlet is for discharging the clean gas stream. A centripetal accelerator is proximate the cyclone gas inlet to induce centripetal acceleration of the particle-contaminated gas stream. The sidewall defines a discharge opening between the first end and the second end for discharging separated particles from the cyclone body. The discharge opening has a leading edge and a top edge in relation to a flow path of entrained particles within the particle-contaminated gas stream. The top edge extends at an acute angle relative to the leading edge.

## Claims

### Claim 1

A cyclone separator for separating gas and entrained particles from a particle-contaminated gas stream, said cyclone separator comprising:
a cyclone body having a first end and a second end with a sidewall extending therebetween, said cyclone body defining a cyclone gas inlet for receiving the particle-contaminated gas stream and a cyclone gas outlet for discharging a clean gas stream from said cyclone separator;
a centripetal accelerator proximate said cyclone gas inlet to induce centripetal acceleration of the particle-contaminated gas stream;
wherein said sidewall of said cyclone body defines a discharge opening located between said first end and said second end for discharging separated particles from said cyclone body, said discharge opening having a leading edge and a top edge in relation to a flow path of entrained particles within the particle-contaminated gas stream, and wherein said top edge extends at an acute angle relative to said leading edge.

### Claim 2 (depends on 1)

The cyclone separator of claim 1, wherein said top edge of said discharge opening extends at an angle of from about 70° to about 87° relative to said leading edge.

### Claim 3 (depends on 1)

The cyclone separator of claim 1, wherein said discharge opening has a trailing edge extending at an obtuse angle to the top edge and substantially parallel to said leading edge.

### Claim 4 (depends on 1)

The cyclone separator of claim 1, wherein said discharge opening extends to said second end of said cyclone body.

### Claim 5 (depends on 1)

The cyclone separator of claim 1, wherein said discharge opening has a bottom edge spaced from said second end of said cyclone body, and wherein said bottom edge is substantially parallel to said top edge.

### Claim 6 (depends on 1)

The cyclone separator of claim 1, wherein said sidewall of said cyclone body defines a plurality of discharge openings.

### Claim 7 (depends on 6)

The cyclone separator of claim 6, wherein said plurality of discharge openings have a total open area from about 0.05% to about 5% of a surface area of said cyclone body.

### Claim 8 (depends on 1)

The cyclone separator of claim 1, wherein said cyclone body is substantially cylindrical in shape.

### Claim 9 (depends on 1)

The cyclone separator of claim 1, wherein said centripetal accelerator comprises a swirl vane.

### Claim 10

A cyclone separator for separating gas and entrained particles from a particle-contaminated gas stream, said cyclone separator comprising:
a cyclone body substantially cylindrical in shape and having a first end and a second end with a sidewall extending therebetween, said cyclone body defining a cyclone gas inlet adjacent said first end for receiving the particle-contaminated gas stream and a cyclone gas outlet adjacent said second end for discharging a clean gas stream from said cyclone separator;
a centripetal accelerator proximate said cyclone gas inlet to induce centripetal acceleration of the particle-contaminated gas stream;
wherein said sidewall of said cyclone body defines a discharge opening located between said first end and said second end for discharging separated particles from said cyclone body, said discharge opening having a leading edge, a top edge, and a trailing edge in relation to a flow path of entrained particles within the particle-contaminated gas stream, and wherein said top edge extends at an angle of from about 70° to about 87° relative to said leading edge and said trailing edge extends at an obtuse angle to said top edge and substantially parallel to said leading edge.

### Claim 11

A separator device comprising:
a vessel having a vessel inlet for receiving a particle-contaminated gas stream comprising gas and entrained particles, a vessel gas outlet for discharging a clean gas stream, and a vessel particle outlet for discharging separated particles;
a first tube sheet disposed within said vessel proximate to said vessel inlet and defining a particle-contaminated gas section within said vessel, said particle-contaminated gas section in fluid communication with said vessel inlet;
a second tube sheet disposed within said vessel spaced from said first tube sheet opposite said vessel inlet and defining a clean gas section within said vessel, said clean gas section in fluid communication with said vessel gas outlet,
wherein said first tube sheet and said second tube sheet define a separated particle section therebetween isolated from said vessel inlet and said vessel gas outlet; and
a cyclone separator for separating gas and entrained particles from the particle-contaminated gas stream, said cyclone separator disposed between said first tube sheet and said second tube sheet and comprising:
a cyclone body having a first end and a second end with a sidewall extending therebetween, said cyclone body defining a cyclone gas inlet extending through said first tube sheet adjacent said first end for receiving the particle-contaminated gas stream comprising the entrained particles and a cyclone gas outlet adjacent said second end for discharging the clean gas stream from said cyclone separator through said second tube sheet;
a centripetal accelerator proximate said cyclone gas inlet to induce centripetal acceleration of the particle-contaminated gas stream;
wherein said sidewall of said cyclone body defines a discharge opening located between said first end and said second end for discharging entrained particles from the particle-contaminated gas stream into said separated particle section of said vessel, said discharge opening having a leading edge and a top edge in relation to a flow path of entrained particles within the particle-contaminated gas stream, and wherein said top edge extends at an acute angle relative to said leading edge.

### Claim 12 (depends on 11)

The separator device of claim 11, wherein said top edge of said discharge opening extends at an angle of from about 70° to about 87° relative to said leading edge.

### Claim 13 (depends on 11)

The separator device of claim 11, wherein said discharge opening has a trailing edge extending at an obtuse angle to said top edge and substantially parallel to said leading edge.

### Claim 14 (depends on 11)

The separator device of claim 11, wherein said discharge opening extends to said second end of said cyclone body.

### Claim 15 (depends on 11)

The separator device of claim 11, wherein said discharge opening has a bottom edge spaced from said second end of said cyclone body, and wherein said bottom edge is substantially parallel to said top edge.

### Claim 16 (depends on 11)

The separator device of claim 11, wherein said sidewall of said cyclone body defines a plurality of discharge openings.

### Claim 17 (depends on 16)

The separator device of claim 16, wherein said plurality of discharge openings have a total open area from about 0.05% to about 5% of a surface area of said cyclone body.

### Claim 18 (depends on 11)

The separator device of claim 11, wherein said cyclone body is substantially cylindrical in shape.

### Claim 19 (depends on 11)

The separator device of claim 11, wherein said centripetal accelerator comprises a swirl vane.

### Claim 20 (depends on 11)

The separator device of claim 11, comprising a plurality of cyclone separators.
