# US 2013/0152489 A1 · Wall construction system

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- Number: US 2013/0152489 A1
- Document ID: US20130152489A1
- Status: Published application
- Kind: A1
- Application number: 13/773,302
- Filed: 2013-02-21
- Published: 2013-06-20
- Earliest claimed: 2011-08-19
- Inventors: MARK R. WEBER
- Web page: https://patentgrep.com/patent/US20130152489A1

## CPC

- E04B 2/32: by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
- E04B 2/18: by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
- E04B 2/30: using elements having specially designed means for stabilising the position; Spacers for cavity walls {(masonry wall ties E04B1/4178)}
- E04B 2/44: using elements having specially-designed means for stabilising the position; Spacers for cavity walls {(masonry wall ties E04B1/4178)}
- E04B 2/48: by filling material with or without reinforcements in small channels in, or in grooves between, the elements
- E04B 2/52: the walls being characterised by fillings in some of the cavities forming load-bearing pillars or beams
- E04C 1/397: {serving for locating conduits (E04C1/392 takes precedence)}
- E04F 21/1877: {Leveling devices}
- E04B 2002/023: {with rabbets, e.g. stepped}
- E04B 2002/749: {Partitions with screw-type jacks}
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})
- E04C: STRUCTURAL ELEMENTS; BUILDING MATERIALS (for bridges E01D; specially designed for insulation or other protection E04B; elements used as building aids E04G; for mining E21; for tunnels E21D; structural elements with broader range of application than for building engineering F16, particularly F16S)
- E04F: FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS (windows, doors E06B)

## Abstract

A leveling block for a wall construction system includes an upper surface, a lower surface, and a wall extending at least partially between the upper and lower surfaces and defining a leveling block void. A leveling plate engages the lower surface wherein the leveling plate includes a bore for receiving a threaded bolt having a contact surface and the threaded bolt extends into the leveling block void. The threaded bolt is adapted to be threaded to a desired position relative to the leveling plate to permit the contact surface to be positioned at a desired vertical position relative to the lower surface of the block such that the upper surface of the block is disposed substantially in a particular orientation when the block is placed on a surface.

## Claims

### Claim 1

A leveling block for a wall construction system, comprising:
an upper surface, a lower surface, and a wall extending at least partially between the upper and lower surfaces and defining a leveling block void; and
a leveling plate that engages the lower surface wherein the leveling plate includes a bore for receiving a threaded bolt having a contact surface wherein the threaded bolt extends into the leveling block void;
wherein the threaded bolt is adapted to be threaded to a desired position relative to the leveling plate to permit the contact surface to be positioned at a desired vertical position relative to the lower surface of the block such that the upper surface of the block is disposed substantially in a particular orientation when the block is placed on a surface.

### Claim 2 (depends on 1)

The leveling block of claim 1, wherein the leveling plate extends into the void.

### Claim 3 (depends on 1)

The leveling block of claim 1, wherein the contact surface comprises a head of the threaded bolt.

### Claim 4 (depends on 1)

The leveling block of claim 1, wherein the leveling plate includes a plurality of bores each of which can accept a bolt therein.

### Claim 5 (depends on 1)

The leveling block of claim 1, wherein a threaded nut is secured to the leveling plate adjacent each bore.

### Claim 6 (depends on 5)

The leveling block of claim 5, wherein the contact surface comprises a washer retained on an end of the threaded bolt.

### Claim 7 (depends on 6)

The leveling block of claim 6, wherein the threaded bolt includes a hexagonal head disposed at an end opposite the washer.

### Claim 8 (depends on 1)

The leveling block of claim 1, wherein the bore is threaded and receives the threaded bolt.

### Claim 9 (depends on 8)

The leveling block of claim 8, wherein the threaded bolt comprises a carriage bolt.

### Claim 10 (depends on 9)

The leveling block of claim 9, wherein the contact surface comprises a head of the carriage bolt.

### Claim 11 (depends on 10)

The leveling block of claim 10, wherein the threaded bolt includes a slotted end opposite the head and which is adapted to be engaged by a tool.

### Claim 12 (depends on 1)

The leveling block of claim 1, wherein the block includes an additional void and an additional leveling plate disposed adjacent the additional void having bores that receive two additional threaded bolts wherein the additional threaded bolts extend into the additional void.

### Claim 13

A wall construction system, comprising:
a first plurality of leveling blocks arranged in a first course, each leveling block including
an upper surface, a lower surface, and a wall extending at least partially between the upper and lower surfaces and defining a leveling block void; and
a leveling plate that engages the lower surface wherein the leveling plate includes a bore for receiving a threaded bolt having a contact surface wherein the threaded bolt extends into the leveling block void;
wherein the threaded bolt is adapted to be threaded to a desired position relative to the leveling plate to permit the contact surface to be positioned at a desired vertical position relative to the lower surface of the block such that the upper surface of the block is disposed substantially in a particular orientation when the block is placed on a surface;
a second plurality of field blocks arranged in a second course atop the first course wherein each field block includes a lower surface that interfits with the upper surface of at least one of the leveling blocks and a wall defining a field block void aligned with the leveling block void of the one leveling block; and
a cementitious material disposed in an aligned field block void and leveling block void of at least one of the field blocks and at least one of the leveling blocks, respectively.

### Claim 14 (depends on 13)

The wall construction system of claim 13, wherein each field block includes a horizontal surface disposed in the field block void.

### Claim 15 (depends on 14)

The wall construction system of claim 14, wherein the horizontal surface is provided by an insert that rests on a ledge.

### Claim 16 (depends on 15)

The wall construction system of claim 15, further including rebar disposed in the field block void and supported by the insert.

### Claim 17 (depends on 13)

The wall construction system of claim 13, wherein the leveling plate extends into the leveling block void and wherein the leveling block includes an additional void and an additional leveling plate disposed adjacent the additional void having bores that receive two additional threaded bolts wherein the additional threaded bolts extend into the additional void.

### Claim 18 (depends on 13)

The wall construction system of claim 13, wherein the contact surface comprises a head of the threaded bolt.

### Claim 19 (depends on 13)

The wall construction system of claim 13, wherein the leveling plate includes a plurality of bores each of which can accept a bolt therein.

### Claim 20 (depends on 13)

The wall construction system of claim 13, wherein a threaded nut is secured to the leveling plate adjacent each bore, the contact surface comprises a washer retained on an end of the threaded bolt, and the threaded bolt includes a hexagonal head disposed at an end opposite the washer.

### Claim 21 (depends on 13)

The wall construction system of claim 13, wherein the bore is threaded and receives the threaded bolt, the threaded bolt comprises a carriage bolt, and the contact surface comprises a head of the carriage bolt.

### Claim 22 (depends on 21)

The wall construction system of claim 21, wherein the threaded bolt includes a slotted end opposite the head and which is adapted to be engaged by a tool.

### Claim 23 (depends on 22)

The wall construction system of claim 22, wherein the block includes an additional void and an additional leveling plate disposed adjacent the additional void having bores that receive two additional threaded bolts wherein the additional threaded bolts extend into the additional void.

### Claim 24

A wall construction block, comprising
a front surface, a back surface, an upper surface, a lower surface, and a plurality of webs extending between the front and rear surfaces to define at least one void, wherein the front surface and back surface have first vertical ends and second vertical ends opposite the first vertical ends;
structures on the first vertical ends defining an interior protrusion and a shoulder; and
structures on the second vertical ends defining an outer protrusion and a recess;
wherein the interior protrusions of the first vertical ends are adapted to interfit with the recesses on the second vertical ends of an adjacent wall construction block and wherein a channel is defined that extends in a height direction and is adapted to channel a fluid.

### Claim 25 (depends on 24)

The wall construction block of claim 24, wherein the upper surface interfits with a lower surface of an adjacent wall construction block arranged atop the wall construction block.

### Claim 26 (depends on 25)

The wall construction block of claim 25, wherein the front surface and the back surface have an interior edge adjacent the at least one void and an exterior edge opposite the interior edge, and wherein at least an outer portion of the upper surface slopes downwardly toward the exterior edge.

### Claim 27 (depends on 24)

The wall construction block of claim 24, wherein the at least one void includes a horizontal surface extending from side-to-side in the void.

### Claim 28 (depends on 27)

The wall construction block of claim 27, wherein the horizontal surface is provided by an insert that rests on a ledge.

### Claim 29 (depends on 27)

The wall construction block of claim 27, further comprising a plug of cementitious material formed atop the horizontal surface.

### Claim 30 (depends on 29)

The wall construction block of claim 29, wherein the plug extends upwardly into a void of an adjacent wall construction block arranged atop the wall construction block.
