Process for producing functionalized polymers
AssigneeBridgestone Corporation
InventorsSteven LUO, Kevin M. McCAULEY, Timothy L. TARTAMELLA, Mark W. SMALE, Randhir SHETTY
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Abstract
A method for preparing a functionalized polymer, the method comprising the steps of (a) polymerizing monomer in the presence of a coordination catalyst to form a polymer, (b) inhibiting said step of polymerizing with a Lewis base, and (c) reacting the polymer with a functionalizing agent.
Claims31
A continuous polymerization method for preparing a functionalized polymer, the method comprising the steps of:
- (a) continuously introducing monomer and a coordination catalyst to form a polymerization mixture;
- (b) allowing at least a portion of the monomer to polymerize into a reactive polymer within a first zone;
- (c) continuously removing the polymerization mixture from the first zone and transferring the mixture to a second zone;
- (d) continuously introducing a Lewis base to the polymerization mixture after removal from the first zone;
- (e) continuously introducing a functionalizing agent to the polymerization mixture after removal from the first zone.
A continuous polymerization process for preparing a functionalized polymer, the process comprising the steps of:
- (a) continuously polymerizing monomer at a temperature below 100° C. to a monomer conversion of less than 50%, to thereby produce an active polymerization mixture having a reactive polymer with an active terminus;
- (b) continuously treating the active polymerization mixture with a Lewis base to thereby substantially cease polymerization of the monomer while substantially maintaining the ability to react the active terminus of the polymer with a functionalizing agent;
- and
- (c) continuously introducing a functionalizing agent to the active polymerization mixture to thereby react the active terminus of the polymer with the functionalizing agent.
A functionalized polymer prepared by a method comprising the steps of:
- (a) polymerizing monomer in the presence of a coordination catalyst to form a polymer;
- (b) inhibiting said step of polymerizing with a Lewis base;
- and
- (c) reacting the polymer with a functionalizing agent.
A method comprising the steps of:
- (i) polymerizing monomer with a coordination catalyst to form a reactive polymer having an active terminus, where said step of polymerizing monomer takes place at first polymerization rate;
- (ii) reducing said first polymerization rate to a second polymerization rate, where said second polymerization rate is less than the first polymerization rate and may include a rate of zero, where a zero polymerization rate is the cessation of polymerization;
- and
- (iii) reacting the reactive polymer at its active terminus with a functionalizing agent after said step of reducing.
Dependencies are inferred from the claim text.