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US 2012/0237744 A1Published application
Glass-coated flexible polymeric substrates in photovoltaic cells
AssigneeE. I. Du Pont de Nemours and Company
InventorsSalah Boussaad, Damien Francis Reardon
Life of this patent
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Abstract
The present disclosure relates to a method of manufacturing of a glass coated flexible polymeric substrate. This invention also relates to a coated flexible polymeric substrate that is suitable for manufacturing flexible solar cells and electronic devices.
Claims10
A multi-layer article comprising:
- a) a flexible polymeric substrate layer;
- and
- b) a glass layer disposed directly on at least a portion of a surface of the flexible polymeric substrate layer, wherein there are no intervening layers disposed between the glass layer and the surface of the flexible polymeric substrate, wherein the glass layer comprises SiO2, Al2O3, Na2O, B2O3 and, optionally, a metal oxide.
A process for making a multi-layer article comprising the steps:
- 1) depositing a glass precursor layer disposed directly onto at least a portion of a surface of a polymeric substrate layer having a thickness of from 10 nm to 1 cm, wherein there are no intervening layers disposed between the glass precursor layer and the surface of the polymeric substrate, and wherein the glass precursor layer comprises:
- a SiO2 precursor, an Al2O3 precursor, a Na2O precursor, a B2O3 precursor and, optionally, a metal oxide precursor and
- b) flash heating for a period of less than 30 seconds the glass precursor layer having a thickness of about 100 nm to about 5 micrometers using a light source, whereby the heating of the glass precursor layer results in localized heating at the polymer surface, and whereby the polymer surface is heated to a temperature of from about 250° C. to about 400° C. for at least one period of less than about 30 seconds.
Dependencies are inferred from the claim text.