Conductor handling tool and a method of applying an electrically insulating material
AssigneeABB Research Ltd.
InventorsRudi Velthuis, Marco Schneider, Nikolaus Zant, Riccardo Fiasco, Benjamin Weber
Life of this patent
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Abstract
A conductor handling tool has a plate-shaped tool body. The tool body includes a conductor receiving opening for receiving a conductor portion therein and for holding the conductor portion received therein. Further, an edge of the plate-shaped tool body is shaped convex as a tapered blade edge extending substantially within a y-z-plane. The tapered blade edge is directed away from the conductor receiving opening and is forming an outer circumferential portion of the tool body for splitting a portion of insulating material during winding of the insulating material.
Claims19
A method of producing an electrical coil, the electrical coil having a conductor portion, comprising the steps of:
- winding a wire to a raw coil;
- providing at least one conductor portion protruding from the raw coil, the at least one conductor portion being an electrical connector;
- inserting the electrical connector into a conductor receiving section of a conductor handling tool having a curved plate-shaped tool body such that a tapered blade edge of the tool body is directed away from the conductor portion;
- winding a tape of an electrically insulating material onto at least a portion of the raw coil;
- splitting a portion of the tape by the blade edge;
- and
- removing the conductor handling tool from the conductor portion after splitting.
A method of producing a transformer, comprising:
- producing a first electrical coil by winding a first wire to a first raw coil, providing at least one first conductor portion protruding from the first raw coil, wherein the at least one first conductor portion is a first electrical connector, inserting the first electrical connector into a conductor receiving section of a first conductor handling tool having a curved plate-shaped tool body such that a first tapered blade edge of a first tool body is directed away from the first conductor portion, winding a first tape of a first electrically insulating material onto at least a portion of the first raw coil, splitting a portion of the first tape by the first blade edge, and removing the first conductor handling tool from the first conductor portion after splitting;
- producing a second electrical coil by winding a second wire to a second raw coil, providing at least one second conductor portion protruding from the second raw coil, wherein the at least one second conductor portion is a second electrical connector, inserting the second electrical connector into a conductor receiving section of a second conductor handling tool having a curved plate-shaped tool body such that a second tapered blade edge of a second tool body is directed away from the second conductor portion, winding a second tape of a second electrically insulating material onto at least a portion of the second raw coil, splitting a portion of the second tape by the second blade edge, and removing the second conductor handling tool from the second conductor portion after splitting;
- providing a transformer housing;
- and
- placing the first electrical coil and the second electrical coil in the transformer housing so that the first electrical coil and the second electrical coil are inductively coupled.
A conductor handling tool comprising:
- a curved plate-shaped tool body, the tool body comprising:
- a conductor receiving opening for receiving a conductor portion and for holding the conductor portion received,
- wherein an edge of the plate-shaped tool body is shaped as a tapered blade edge extending within a y-z-plane, and directed away from the conductor receiving opening, and
- wherein the tapered blade edge forms an convex outer circumferential portion of the tool body for splitting a portion of insulating material during a winding of the insulating material.
Dependencies are inferred from the claim text.