Hydroxyl-Terminated Thiocarbonate Containing Compounds, Polymers, and Copolymers, and Polyurethanes and Urethane Acrylics Made Therefrom
AssigneeLubrizol Advanced Materials, Inc.
InventorsJohn Ta-Yuan Lai, Anthony D. Pajerski, Ronald P. Shea
Life of this patent
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Abstract
Thiocarbonate compounds are reacted with various polyols to introduce hydroxyl end groups thereto which can be subsequently reacted with urethane forming compounds to form various polyurethanes including block copolymers thereof.
Claims62
A polyurethane, comprising:
- a polymer containing at least one repeat unit derived from an isocyanate compound and at least one repeat unit derived from a hydroxyl-terminated thiocarbonate containing compound, said thiocarbonate containing compound having the formula:
- wherein, in the above formulas:
- each R1 and R2, independently, is a linear or branched alkyl having from 1 to about 6 carbon atoms, or a substituted C1 to about C6 alkyl having one or more substituents, or one or more aryls, or a substituted aryl having from 1 to 6 substituents on the aryl ring;
- wherein said one or more substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, or an aryl, or a halogen which can be the same or different, or a cyano, or an ether having a total of from 2 to about 20 carbon atoms, or a nitro, or combinations thereof;
- or wherein R1 and R2 are part of a cyclic ring having from about 5 to about 12 total carbon atoms;
- R3 is benzyl, a C1 through C18 alkyl, or a substituted C1 to C18 alkyl wherein said substituted group is halogen, hydroxyl, or alkoxy, or a C1 to C18 hydroxyalkyl, aralkyl, cyanoalkyl, aminoalkyl, carboxylalkyl, carboalkoxyalkyl, or mercaptoalkyl,
- each R4 and R5, independently, is optionally substituted, and is a linear or branched alkyl having from 1 to about 12 carbon atoms;
- or an aryl having from 6 to about 18 carbon atoms, optionally containing heteroatoms;
- or wherein said R4 and said R5 substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, an aryl, a halogen, a cyano, an ether having from 2 to about 20 carbon atoms, a nitro, or combinations thereof, or R4 and R5 can form a substituted or unsubstituted cyclic ring having from 3 to about 12 carbon atoms;
- wherein R6 and R7, independently, is optionally substituted and optionally contains heteroatoms;
- and is hydrogen;
- a linear or branched alkyl having from 1 to about 18 carbon atoms, an aryl having from 6 to about 18 carbon atoms optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- or is derived from a polyalkylene glycol ether having from 3 to about 200 carbon atoms;
- or is derived from piperazine, morpholine, pyrrolidone, piperidine, 4-alkyl amino-2,2,6,6-tetramethyl piperidine, 1-alkylamioalkyl-3,3,5,5-tetramethyl-2-piperazinone, hexamethyleneimine, phenothiazine, iminodibenzyl, phenoxazine, N,N′-diphenyl-1,4-phenylenediamine, dicyclohexylamine, or derivatives thereof;
- or R6 and R7 can form a substituted or unsubstituted cyclic ring having a total of from 4 to about 12 carbon atoms;
- and wherein said substituents, independently, are the same as R13;
- R13 is optionally substituted, and is a linear or branched alkyl or alkylene having from 1 to about 12 carbon atoms, an aryl optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an acyl;
- an alkene group;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- an alkylene group;
- an alkoxyalkyl derived from a polyalkylene glycol or derived from a polyalkylene glycol monoalkyl ether having from about 3 to about 200 carbon atoms or derived from a polyalkylene glycol monoaryl ether having from about 3 to about 200 carbon atoms, a polyfluoroalkyl;
- a phosphorous containing alkyl;
- or a substituted or unsubstituted aryl ring containing heteroatoms;
- wherein the R13 substituents comprise an alkyl having from 1 to 6 carbon atoms;
- an aryl;
- a halogen such as fluorine or chlorine;
- a cyano group;
- an amino group;
- an alkene group;
- an alkoxycarbonyl group;
- an aryloxycarbonyl group;
- a carboxy group;
- an acyloxy group;
- a carbamoyl group;
- an alkylcarbonyl group;
- an alkylarylcarbonyl group;
- an arylcarbonyl group;
- an arylalkylcarbonyl group;
- a phthalimido group;
- a maleimido group;
- a succinimido group;
- amidino group;
- guanidimo group;
- allyl group;
- epoxy group;
- alkoxy group;
- an alkali metal salt;
- a quaternary ammonium salt;
- a hydroxyl group;
- an ether having a total of from 2 to about 20 carbon atoms;
- a nitro;
- sulfur;
- phosphorous;
- a carboalkoxy group;
- a heterocyclic group containing one or more sulfur, oxygen or nitrogen atoms, or combinations thereof;
- each R14 is derived from a polyol, wherein said polyol comprises a hydrocarbon polyol wherein R14 comprises an alkyl or an alkylene group, or a substituted alkyl or alkylene group having from 2 to about 200 carbon atoms, and wherein said substituted alkyl or alkylene group comprises oxygen, or a halogen;
- polyester polyol, polyether polyol, polyhydroxy polyester amide, hydroxyl-containing polycaprolactone, hydroxyl-containing acrylic interpolymer, hydroxyl-containing epoxide, polyhydroxy polycarbonate, polyhydroxy polyacetal, polyhydroxy polythioether, polysiloxane polyol, ethoxylated polysiloxane polyol, polybutadiene polyol, hydrogenated polybutadiene polyol, polyacrylate polyol, halogenated polyester polyol, or halogenated polyether polyol, or combinations thereof;
- wherein T is a divalent radical having a nitrogen atom directly attached to a carbon atom of the thiocarbonyl group;
- and
- wherein said m and said n, independently, is from about 1 to about 10,000;
- wherein said conjugated diene monomer has from 4 to about 12 carbon atoms;
- wherein said vinyl monomer has the formula
- where R15 comprises hydrogen, halogen, C1 to C4 alkyl, or substituted C1-C4 alkyl wherein the substituents, independently, comprise one or more hydroxy, alkoxy, aryloxy(OR17), carboxy, metal carboxylate (COOM) with M being sodium, potassium, calcium, zinc, or an ammonium salt, acyloxy, aroyloxy(O2CR17), alkoxy-carbonyl(CO2R17), or aryloxy-carbonyl;
- wherein R16 comprises hydrogen, R17, CO2H, CO2R17, COR17, CN, CONH2, CONHR17, O2CR17, OR17, or halogen;
- R17, independently, comprises C1-C18 alkyl, substituted C1-C18 alkyl, C2-C18 alkenyl, aryl, heterocyclyl, aralkyl, or alkaryl, wherein the substituents independently comprise one or more epoxy, hydroxy, alkoxy, acyl, acyloxy, carboxy (and salts), sulfonic acid (and salts), alkoxy- or aryloxy-carbonyl, dicyanato, cyano, silyl, halo and dialkylamino;
- or wherein said vinyl containing monomer is maleic anhydride, N-vinyl pyrrolidone, N-alkylmaleimide, N-arylmaleimide, dialkyl fumarate and cyclo-polymerizable monomers;
- styrene, α methyl styrene, C1, —C12 alkyl styrenes with substitute groups both either on the chain or on the ring, or combinations thereof.
A block copolymer dispersion, comprising:
- at least one polyurethane block polymer comprising at least one repeat unit derived from a monoisocyanate or a polyisocyanate, at least one repeat unit derived from active hydrogen compound capable of reacting with said isocyanate, and optionally at least one repeat unit derived from a dispersant;
- and
- at least one thiocarbonate block polymer derived from a thiocarbonate compound having the formula
- wherein, in the above formulas:
- each R1 and R2, independently, is a linear or branched alkyl having from 1 to about 6 carbon atoms, or a substituted C1 to about C6 alkyl having one or more substituents, or one or more aryls, or a substituted aryl having from 1 to 6 substituents on the aryl ring;
- wherein said one or more substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, or an aryl, or a halogen which can be the same or different, or a cyano, or an ether having a total of from 2 to about 20 carbon atoms, or a nitro, or combinations thereof;
- or wherein R1 and R2 are part of a cyclic ring having from about 5 to about 12 total carbon atoms;
- R3 is benzyl, a C1 through C18 alkyl, or a substituted C1 to C18 alkyl wherein said substituted group is halogen, hydroxyl, or alkoxy, or a C1 to C18 hydroxyalkyl, aralkyl, cyanoalkyl, aminoalkyl, carboxylalkyl, carboalkoxyalkyl, or mercaptoalkyl,
- each R4 and R5, independently, is optionally substituted, and is a linear or branched alkyl having from 1 to about 12 carbon atoms;
- or an aryl having from 6 to about 18 carbon atoms, optionally containing heteroatoms;
- or wherein said R4 and said R5 substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, an aryl, a halogen, a cyano, an ether having from 2 to about 20 carbon atoms, a nitro, or combinations thereof, or R4 and R5 can form a substituted or unsubstituted cyclic ring having from 3 to about 12 carbon atoms;
- wherein R6 and R7, independently, is optionally substituted and optionally contains heteroatoms;
- and is hydrogen;
- a linear or branched alkyl having from 1 to about 18 carbon atoms, an aryl having from 6 to about 18 carbon atoms optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- or is derived from a polyalkylene glycol ether having from 3 to about 200 carbon atoms;
- or is derived from piperazine, morpholine, pyrrolidone, piperidine, 4-alkyl amino-2,2,6,6-tetramethyl piperidine, 1-alkylamioalkyl-3,3,5,5-tetramethyl-2-piperazinone, hexamethyleneimine, phenothiazine, iminodibenzyl, phenoxazine, N,N′-diphenyl-1,4-phenylenediamine, dicyclohexylamine, or derivatives thereof;
- or R6 and R7 can form a substituted or unsubstituted cyclic ring having a total of from 4 to about 12 carbon atoms;
- and wherein said substituents, independently, are the same as R13;
- R13 is optionally substituted, and is a linear or branched alkyl or alkylene having from 1 to about 12 carbon atoms, an aryl optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an acyl;
- an alkene group;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- an alkylene group;
- an alkoxyalkyl derived from a polyalkylene glycol or derived from a polyalkylene glycol monoalkyl ether having from about 3 to about 200 carbon atoms or derived from a polyalkylene glycol monoaryl ether having from about 3 to about 200 carbon atoms, a polyfluoroalkyl;
- a phosphorous containing alkyl;
- or a substituted or unsubstituted aryl ring containing heteroatoms;
- wherein the R13 substituents comprise an alkyl having from 1 to 6 carbon atoms;
- an aryl;
- a halogen such as fluorine or chlorine;
- a cyano group;
- an amino group;
- an alkene group;
- an alkoxycarbonyl group;
- an aryloxycarbonyl group;
- a carboxy group;
- an acyloxy group;
- a carbamoyl group;
- an alkylcarbonyl group;
- an alkylarylcarbonyl group;
- an arylcarbonyl group;
- an arylalkylcarbonyl group;
- a phthalimido group;
- a maleimido group;
- a succinimido group;
- amidino group;
- guanidimo group;
- allyl group;
- epoxy group;
- alkoxy group;
- an alkali metal salt;
- a quaternary ammonium salt;
- a hydroxyl group;
- an ether having a total of from 2 to about 20 carbon atoms;
- a nitro;
- sulfur;
- phosphorous;
- a carboalkoxy group;
- a heterocyclic group containing one or more sulfur, oxygen or nitrogen atoms, or combinations thereof;
- each R14 is derived from a polyol, wherein said polyol comprises a substantial hydrocarbon polyol and wherein R14 comprises an alkyl or an alkylene group, or a substituted alkyl or alkylene group having from 2 to about 200 carbon atoms, and wherein said substituted alkyl or alkylene group comprises oxygen, or a halogen;
- polyester polyol, polyether polyol, polyhydroxy polyester amide, polyolefin, hydroxyl-containing polycaprolactone, hydroxyl-containing acrylic interpolymer, hydroxyl-containing epoxide, polyhydroxy polycarbonate, polyhydroxy polyacetal, polyhydroxy polythioether, polysiloxane polyol, ethoxylated polysiloxane polyol, polybutadiene polyol, hydrogenated polybutadiene polyol, polyacrylate polyol, halogenated polyester polyol, or halogenated polyether polyol, or combinations thereof;
- wherein T is a divalent radical having a nitrogen atom directly attached to a carbon atom of the thiocarbonyl group, and
- wherein said m and said n, independently, is from about 1 to about 10,000;
- wherein said conjugated diene monomer has a total of from 4 to about 12 carbon atoms;
- wherein said vinyl monomer has the formula
- where R15 comprises hydrogen, halogen, C1 to C4 alkyl, or substituted C1-C4 alkyl wherein the substituents, independently, comprise one or more hydroxy, alkoxy, aryloxy(OR17), carboxy, metal carboxylate (COOM) with M being sodium, potassium, calcium, zinc, or an ammonium salt, acyloxy, aroyloxy(O2CR17), alkoxy-carbonyl(CO2R17), or aryloxy-carbonyl;
- wherein R16 comprises hydrogen, R17, CO2H, CO2R17, COR17, CN, CONH2, CONHR17, O2CR17, OR17, or halogen;
- R17, independently, comprises C1-C18 alkyl, substituted C1-C18 alkyl, C2-C18 alkenyl, aryl, heterocyclyl, aralkyl, or alkaryl, wherein the substituents independently comprise one or more epoxy, hydroxy, alkoxy, acyl, acyloxy, carboxy (and salts), sulfonic acid (and salts), alkoxy- or aryloxy-carbonyl, dicyanato, cyano, silyl, halo and dialkylamino;
- or wherein said vinyl containing monomer is maleic anhydride, N-vinyl pyrrolidone, N-alkylmaleimide, N-arylmaleimide, dialkyl fumarate and cyclo-polymerizable monomers;
- styrene, α methyl styrene, C1, —C12 alkyl styrenes with substitute groups either on the chain or on the ring, or combinations thereof;
- and
- wherein said thiocarbonate block copolymer is connected to said mono or polyisocyanate of said polyurethane block.
A process for forming a polyurethane comprising the steps of:
- (a) adding to a reaction vessel an isocyanate compound, a hydroxyl-terminated thiocarbonate compound, optionally an active hydrogen compound, and optionally a chain extender;
- said hydroxyl-terminated thiocarbonate compound having the formula
- wherein, in the above formulas:
- each R1 and R2, independently, is a linear or branched alkyl having from 1 to about 6 carbon atoms, or a substituted C1 to about C6 alkyl having one or more substituents, or one or more aryls, or a substituted aryl having from 1 to 6 substituents on the aryl ring;
- wherein said one or more substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, or an aryl, or a halogen which can be the same or different, or a cyano, or an ether having a total of from 2 to about 20 carbon atoms, or a nitro, or combinations thereof;
- or wherein R1 and R2 are part of a cyclic ring having from about 5 to about 12 total carbon atoms;
- R3 is benzyl, a C1 through C18 alkyl, or a substituted C1 to C18 alkyl wherein said substituted group is halogen, hydroxyl, or alkoxy, or a C1 to C18 hydroxyalkyl, aralkyl, cyanoalkyl, aminoalkyl, carboxylalkyl, carboalkoxyalkyl, or mercaptoalkyl,
- each R4 and R5, independently, is optionally substituted, and is a linear or branched alkyl having from 1 to about 12 carbon atoms;
- or an aryl having from 6 to about 18 carbon atoms, optionally containing heteroatoms;
- or wherein said R4 and said R5 substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, an aryl, a halogen, a cyano, an ether having from 2 to about 20 carbon atoms, a nitro, or combinations thereof, or R4 and R5 can form a substituted or unsubstituted cyclic ring having from 3 to about 12 carbon atoms;
- wherein R6 and R7, independently, is optionally substituted and optionally contains heteroatoms;
- and is hydrogen;
- a linear or branched alkyl having from 1 to about 18 carbon atoms, an aryl having from 6 to about 18 carbon atoms optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- or is derived from a polyalkylene glycol ether having from 3 to about 200 carbon atoms;
- or is derived from piperazine, morpholine, pyrrolidone, piperidine, 4-alkyl amino-2,2,6,6-tetramethyl piperidine, 1-alkylamioalkyl-3,3,5,5-tetramethyl-2-piperazinone, hexamethyleneimine, phenothiazine, iminodibenzyl, phenoxazine, N,N′-diphenyl-1,4-phenylenediamine, dicyclohexylamine, or derivatives thereof;
- or R6 and R7 can form a substituted or unsubstituted cyclic ring having a total of from 4 to about 12 carbon atoms;
- and wherein said substituents, independently, are the same as R13;
- R13 is optionally substituted, and is a linear or branched alkyl or alkylene having from 1 to about 12 carbon atoms, an aryl optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an acyl;
- an alkene group;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- an alkylene group;
- an alkoxyalkyl derived from a polyalkylene glycol or derived from a polyalkylene glycol monoalkyl ether having from about 3 to about 200 carbon atoms or derived from a polyalkylene glycol monoaryl ether having from about 3 to about 200 carbon atoms, a polyfluoroalkyl;
- a phosphorous containing alkyl;
- or a substituted or unsubstituted aryl ring containing heteroatoms;
- wherein the R13 substituents comprise an alkyl having from 1 to 6 carbon atoms;
- an aryl;
- a halogen such as fluorine or chlorine;
- a cyano group;
- an amino group;
- an alkene group;
- an alkoxycarbonyl group;
- an aryloxycarbonyl group;
- a carboxy group;
- an acyloxy group;
- a carbamoyl group;
- an alkylcarbonyl group;
- an alkylarylcarbonyl group;
- an arylcarbonyl group;
- an arylalkylcarbonyl group;
- a phthalimido group;
- a maleimido group;
- a succinimido group;
- amidino group;
- guanidimo group;
- allyl group;
- epoxy group;
- alkoxy group;
- an alkali metal salt;
- a quaternary ammonium salt;
- a hydroxyl group;
- an ether having a total of from 2 to about 20 carbon atoms;
- a nitro;
- sulfur;
- phosphorous;
- a carboalkoxy group;
- a heterocyclic group containing one or more sulfur, oxygen or nitrogen atoms, or combinations thereof;
- each R14 is derived from a polyol, wherein said polyol comprises a hydrocarbon polyol and wherein R14 comprises an alkyl or an alkylene group, or a substituted alkyl or alkylene group having from 2 to about 200 carbon atoms, and wherein said substituted alkyl or alkylene group comprises oxygen, or a halogen;
- polyester polyol, polyether polyol, polyhydroxy polyester amide, hydroxyl-containing polycaprolactone, hydroxyl-containing acrylic interpolymer, hydroxyl-containing epoxide, polyhydroxy polycarbonate, polyhydroxy polyacetal, polyhydroxy polythioether, polysiloxane polyol, ethoxylated polysiloxane polyol, polybutadiene polyol, hydrogenated polybutadiene polyol, polyacrylate polyol, halogenated polyester polyol, or halogenated polyether polyol, or combinations thereof;
- wherein T is a divalent radical having a nitrogen atom directly attached to a carbon atom of a thiocarbonyl group, and
- wherein said m and said n, independently, is from about 1 to about 10,000;
- wherein said conjugated diene monomer has a total of from 4 to about 12 carbon atoms;
- wherein said vinyl monomer has the formula
- where R15 comprises hydrogen, halogen, C1 to C4 alkyl, or substituted C1-C4 alkyl wherein the substituents, independently, comprise one or more hydroxy, alkoxy, aryloxy(OR17), carboxy, metal carboxylate (COOM) with M being sodium, potassium, calcium, zinc, or an ammonium salt, acyloxy, aroyloxy(O2CR17), alkoxy-carbonyl(CO2R17), or aryloxy-carbonyl;
- wherein R16 comprises hydrogen, R17, CO2H, CO2R17, COR17, CN, CONH2, CONHR17, O2CR17, OR17, or halogen;
- R17, independently, comprises C1-C18 alkyl, substituted C1-C18 alkyl, C2-C18 alkenyl, aryl, heterocyclyl, aralkyl, or alkaryl, wherein the substituents independently comprise one or more epoxy, hydroxy, alkoxy, acyl, acyloxy, carboxy (and salts), sulfonic acid (and salts), alkoxy- or aryloxy-carbonyl, dicyanato, cyano, silyl, halo and dialkylamino;
- or wherein said vinyl containing monomer is maleic anhydride, N-vinyl pyrrolidone, N-alkylmaleimide, N-arylmaleimide, dialkyl fumarate and cyclo-polymerizable monomers;
- styrene, α methyl styrene, C1, —C12 alkyl styrenes with substitute groups either on the chain or on the ring, or combinations thereof;
- and
- reacting said compounds to form a thermoplastic polyurethane.
A process for forming a polyurethane dispersion comprising the steps of:
- (a) reacting an isocyanate compound, a dispersant, and a hydroxyl-terminated thiocarbonate compound containing repeat groups therein derived from at least one conjugated diene, or at least one vinyl monomer, or combinations thereof, and forming a polyurethane, said thiocarbonate compound having the following formula:
- optionally an active hydrogen compound and optionally a chain extender;
- (b) neutralizing said polyurethane and forming a polyurethane dispersion in water;
- wherein in the above formulas:
- each R1 and R2, independently, is a linear or branched alkyl having from 1 to about 6 carbon atoms, or a substituted C1 to about C6 alkyl having one or more substituents, or one or more aryls, or a substituted aryl having from 1 to 6 substituents on the aryl ring;
- wherein said one or more substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, or an aryl, or a halogen which can be the same or different, or a cyano, or an ether having a total of from 2 to about 20 carbon atoms, or a nitro, or combinations thereof;
- or wherein R1 and R2 are part of a cyclic ring having from about 5 to about 12 total carbon atoms;
- R3 is benzyl, a C1 through C18 alkyl, or a substituted C1 to C18 alkyl wherein said substituted group is halogen, hydroxyl, or alkoxy, or a C1 to C18 hydroxyalkyl, aralkyl, cyanoalkyl, aminoalkyl, carboxylalkyl, carboalkoxyalkyl, or mercaptoalkyl,
- each R4 and R5, independently, is optionally substituted, and is a linear or branched alkyl having from 1 to about 12 carbon atoms;
- or an aryl having from 6 to about 18 carbon atoms, optionally containing heteroatoms;
- or wherein said R4 and said R5 substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, an aryl, a halogen, a cyano, an ether having from 2 to about 20 carbon atoms, a nitro, or combinations thereof, or R4 and R5 can form a substituted or unsubstituted cyclic ring having from 3 to about 12 carbon atoms;
- wherein R6 and R7, independently, is optionally substituted and optionally contains heteroatoms;
- and is hydrogen;
- a linear or branched alkyl having from 1 to about 18 carbon atoms, an aryl having from 6 to about 18 carbon atoms optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- or is derived from a polyalkylene glycol ether having from 3 to about 200 carbon atoms;
- or is derived from piperazine, morpholine, pyrrolidone, piperidine, 4-alkyl amino-2,2,6,6-tetramethyl piperidine, 1-alkylamioalkyl-3,3,5,5-tetramethyl-2-piperazinone, hexamethyleneimine, phenothiazine, iminodibenzyl, phenoxazine, N,N′-diphenyl-1,4-phenylenediamine, dicyclohexylamine, or derivatives thereof;
- or R6 and R7 can form a substituted or unsubstituted cyclic ring having a total of from 4 to about 12 carbon atoms;
- and wherein said substituents, independently, are the same as R13;
- R13 is optionally substituted, and is a linear or branched alkyl or alkylene having from 1 to about 12 carbon atoms, an aryl optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an acyl;
- an alkene group;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- an alkylene group;
- an alkoxyalkyl derived from a polyalkylene glycol or derived from a polyalkylene glycol monoalkyl ether having from about 3 to about 200 carbon atoms or derived from a polyalkylene glycol monoaryl ether having from about 3 to about 200 carbon atoms, a polyfluoroalkyl;
- a phosphorous containing alkyl;
- or a substituted or unsubstituted aryl ring containing heteroatoms;
- or wherein the R13 substituents comprise an alkyl having from 1 to 6 carbon atoms;
- an aryl;
- a halogen such as fluorine or chlorine;
- a cyano group;
- an amino group;
- an alkene group;
- an alkoxycarbonyl group;
- an aryloxycarbonyl group;
- a carboxy group;
- an acyloxy group;
- a carbamoyl group;
- an alkylcarbonyl group;
- an alkylarylcarbonyl group;
- an arylcarbonyl group;
- an arylalkylcarbonyl group;
- a phthalimido group;
- a maleimido group;
- a succinimido group;
- amidino group;
- guanidimo group;
- allyl group;
- epoxy group;
- alkoxy group;
- an alkali metal salt;
- a quaternary ammonium salt;
- a hydroxyl group;
- an ether having a total of from 2 to about 20 carbon atoms;
- a nitro;
- sulfur;
- phosphorous;
- a carboalkoxy group;
- a heterocyclic group containing one or more sulfur, oxygen or nitrogen atoms, or combinations thereof;
- each R14 is derived from a polyol, wherein said polyol comprises a hydrocarbon polyol and wherein R14 comprises an alkyl or an alkylene group, or a substituted alkyl or alkylene group having from 2 to about 200 carbon atoms, and wherein said substituted alkyl or alkylene group comprises oxygen, or a halogen;
- polyester polyol, polyether polyol, polyhydroxy polyester amide, hydroxyl-containing polycaprolactone, hydroxyl-containing acrylic interpolymer, hydroxyl-containing epoxide, polyhydroxy polycarbonate, polyhydroxy polyacetal, polyhydroxy polythioether, polysiloxane polyol, ethoxylated polysiloxane polyol, polybutadiene polyol, hydrogenated polybutadiene polyol, polyacrylate polyol, halogenated polyester polyol, or halogenated polyether polyol, or combinations thereof;
- wherein T is a divalent radical having a nitrogen atom directly attached to a carbon atom of the thiocarbonyl group;
- and
- wherein said m and said n, independently, is from about 1 to about 10,000;
- wherein said conjugated diene monomer has from 4 to about 12 carbon atoms;
- wherein said vinyl monomer has the formula
- where R15 comprises hydrogen, halogen, C1 to C4 alkyl, or substituted C1-C4 alkyl wherein the substituents, independently, comprise one or more hydroxy, alkoxy, aryloxy(OR17), carboxy, metal carboxylate (COOM) with M being sodium, potassium, calcium, zinc, or an ammonium salt, acyloxy, aroyloxy(O2CR17), alkoxy-carbonyl(CO2R17), or aryloxy-carbonyl;
- wherein R16 comprises hydrogen, R17, CO2H, CO2R17, COR17, CN, CONH2, CONHR17, O2CR17, OR17, or halogen;
- R17, independently, comprises C1-C18 alkyl, substituted C1-C18 alkyl, C2-C18 alkenyl, aryl, heterocyclyl, aralkyl, or alkaryl, wherein the substituents independently comprise one or more epoxy, hydroxy, alkoxy, acyl, acyloxy, carboxy (and salts), sulfonic acid (and salts), alkoxy- or aryloxy-carbonyl, dicyanato, cyano, silyl, halo and dialkylamino;
- or wherein said vinyl containing monomer is maleic anhydride, N-vinyl pyrrolidone, N-alkylmaleimide, N-arylmaleimide, dialkyl fumarate and cyclo-polymerizable monomers;
- styrene, α methyl styrene, C1, —C12 alkyl styrenes with substitute groups both either on the chain or on the ring, or combinations thereof.
A process for forming a polyurethane dispersion comprising the steps of:
- (a) reacting an isocyanate;
- a dispersant;
- and a hydroxyl-terminated thiocarbonate compound;
- and optionally an active hydrogen compound;
- and forming a polyurethane in the presence of at least one diluent monomer, said diluent monomer comprising at least conjugated diene, or at least one vinyl monomer, or combinations thereof;
- wherein said thiocarbonate compound has the formula
- (b) neutralizing said polyurethane and forming a dispersion in water;
- and
- reacting said conjugated diene or vinyl monomer into said thiocarbonate compound;
- wherein in the above formulas:
- each R1 and R2, independently, is a linear or branched alkyl having from 1 to about 6 carbon atoms, or a substituted C1 to about C6 alkyl having one or more substituents, or one or more aryls, or a substituted aryl having from 1 to 6 substituents on the aryl ring;
- wherein said one or more substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, or an aryl, or a halogen which can be the same or different, or a cyano, or an ether having a total of from 2 to about 20 carbon atoms, or a nitro, or combinations thereof;
- or wherein R1 and R2 are part of a cyclic ring having from about 5 to about 12 total carbon atoms;
- R3 is benzyl, a C1 through C18 alkyl, or a substituted C1 to C18 alkyl wherein said substituted group is halogen, hydroxyl, or alkoxy, or a C1 to C18 hydroxyalkyl, aralkyl, cyanoalkyl, aminoalkyl, carboxylalkyl, carboalkoxyalkyl, or mercaptoalkyl,
- each R4 and R5, independently, is optionally substituted, and is a linear or branched alkyl having from 1 to about 12 carbon atoms;
- or an aryl having from 6 to about 18 carbon atoms, optionally containing heteroatoms;
- or wherein said R4 and said R5 substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, an aryl, a halogen, a cyano, an ether having from 2 to about 20 carbon atoms, a nitro, or combinations thereof, or R4 and R5 can form a substituted or unsubstituted cyclic ring having from 3 to about 12 carbon atoms;
- and T is a divalent radical having a nitrogen atom directly connected to a thiocarbonyl groups;
- wherein R6 and R7, independently, is optionally substituted and optionally contains heteroatoms;
- and is hydrogen;
- a linear or branched alkyl having from 1 to about 18 carbon atoms, an aryl having from 6 to about 18 carbon atoms optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- or is derived from a polyalkylene glycol ether having from 3 to about 200 carbon atoms;
- or is derived from piperazine, morpholine, pyrrolidone, piperidine, 4-alkyl amino-2,2,6,6-tetramethyl piperidine, 1-alkylamioalkyl-3,3,5,5-tetramethyl-2-piperazinone, hexamethyleneimine, phenothiazine, iminodibenzyl, phenoxazine, N,N′-diphenyl-1,4-phenylenediamine, dicyclohexylamine, or derivatives thereof;
- or R6 and R7 can form a substituted or unsubstituted cyclic ring having a total of from 4 to about 12 carbon atoms;
- and wherein said substituents, independently, are the same as R13;
- R13 is optionally substituted, and is a linear or branched alkyl or alkylene having from 1 to about 12 carbon atoms, an aryl optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an acyl;
- an alkene group;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- an alkylene group;
- an alkoxyalkyl derived from a polyalkylene glycol or derived from a polyalkylene glycol monoalkyl ether having from about 3 to about 200 carbon atoms or derived from a polyalkylene glycol monoaryl ether having from about 3 to about 200 carbon atoms, a polyfluoroalkyl;
- a phosphorous containing alkyl;
- or a substituted or unsubstituted aryl ring containing heteroatoms;
- wherein the R13 substituents comprise an alkyl having from 1 to 6 carbon atoms;
- an aryl;
- a halogen such as fluorine or chlorine;
- a cyano group;
- an amino group;
- an alkene group;
- an alkoxycarbonyl group;
- an aryloxycarbonyl group;
- a carboxy group;
- an acyloxy group;
- a carbamoyl group;
- an alkylcarbonyl group;
- an alkylarylcarbonyl group;
- an arylcarbonyl group;
- an arylalkylcarbonyl group;
- a phthalimido group;
- a maleimido group;
- a succinimido group;
- amidino group;
- guanidimo group;
- allyl group;
- epoxy group;
- alkoxy group;
- an alkali metal salt;
- a quaternary ammonium salt;
- a hydroxyl group;
- an ether having a total of from 2 to about 20 carbon atoms;
- a nitro;
- sulfur;
- phosphorous;
- a carboalkoxy group;
- a heterocyclic group containing one or more sulfur, oxygen or nitrogen atoms, or combinations thereof;
- each R14 is derived from a polyol, wherein said polyol comprises a hydrocarbon polyol and wherein R14 comprises an alkyl or an alkylene group, or a substituted alkyl or alkylene group having from 2 to about 200 carbon atoms, and wherein said substituted alkyl or alkylene group comprises oxygen, or a halogen;
- polyester polyol, polyether polyol, polyhydroxy polyester amide, hydroxyl-containing polycaprolactone, hydroxyl-containing acrylic interpolymer, hydroxyl-containing epoxide, polyhydroxy polycarbonate, polyhydroxy polyacetal, polyhydroxy polythioether, polysiloxane polyol, ethoxylated polysiloxane polyol, polybutadiene polyol, hydrogenated polybutadiene polyol, polyacrylate polyol, halogenated polyester polyol, or halogenated polyether polyol, or combinations thereof;
- wherein T is a divalent radical having a nitrogen atom directly attached to a carbon atom of a thiocarbonyl group;
- and
- wherein said m and said n, independently, is from about 1 to about 10,000;
- wherein said conjugated diene monomer has from 4 to about 12 carbon atoms;
- wherein said vinyl monomer has the formula
- where R15 comprises hydrogen, halogen, C1 to C4 alkyl, or substituted C1-C4 alkyl wherein the substituents, independently, comprise one or more hydroxy, alkoxy, aryloxy(OR17), carboxy, metal carboxylate (COOM) with M being sodium, potassium, calcium, zinc, or an ammonium salt, acyloxy, aroyloxy(O2CR17), alkoxy-carbonyl(CO2R17), or aryloxy-carbonyl;
- wherein R16 comprises hydrogen, R17, CO2H, CO2R17, COR17, CN, CONH2, CONHR17, O2CR17, OR17, or halogen;
- R17, independently, comprises C1-C18 alkyl, substituted C1-C18 alkyl, C2-C18 alkenyl, aryl, heterocyclyl, aralkyl, or alkaryl, wherein the substituents independently comprise one or more epoxy, hydroxy, alkoxy, acyl, acyloxy, carboxy (and salts), sulfonic acid (and salts), alkoxy- or aryloxy-carbonyl, dicyanato, cyano, silyl, halo and dialkylamino;
- or wherein said vinyl containing monomer is maleic anhydride, N-vinyl pyrrolidone, N-alkylmaleimide, N-arylmaleimide, dialkyl fumarate and cyclo-polymerizable monomers;
- styrene, α methyl styrene, C1, —C12 alkyl styrenes with substitute groups both either on the chain or on the ring, or combinations thereof.
A process for forming a neutralized block copolymer dispersion, comprising the steps of:
- reacting at least one polyurethane block polymer with at least one thiocarbonate block polymer, said polyurethane block comprising at least one repeat unit derived from an mono-isocyanate or a polyisocyanate, at least one repeat unit derived from an active hydrogen compound, and at least one repeat unit derived from a dispersant;
- said at least one thiocarbonate block copolymer containing repeat units derived from a hydroxyl terminated thiocarbonate containing compound, having the formula
- wherein, in the above formulas:
- each R1 and R2, independently, is a linear or branched alkyl having from 1 to about 6 carbon atoms, or a substituted C1 to about C6 alkyl having one or more substituents, or one or more aryls, or a substituted aryl having from 1 to 6 substituents on the aryl ring;
- wherein said one or more substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, or an aryl, or a halogen which can be the same or different, or a cyano, or an ether having a total of from 2 to about 20 carbon atoms, or a nitro, or combinations thereof;
- or wherein R1 and R2 are part of a cyclic ring having from about 5 to about 12 total carbon atoms;
- R3 is benzyl, a C1 through C18 alkyl, or a substituted C1 to C18 alkyl wherein said substituted group is halogen, hydroxyl, or alkoxy, or a C1 to C18 hydroxyalkyl, aralkyl, cyanoalkyl, aminoalkyl, carboxylalkyl, carboalkoxyalkyl, or mercaptoalkyl,
- each R4 and R5, independently, is optionally substituted, and is a linear or branched alkyl having from 1 to about 12 carbon atoms;
- or an aryl having from 6 to about 18 carbon atoms, optionally containing heteroatoms;
- or wherein said R4 and said R5 substituents, independently, comprise an alkyl having from 1 to 6 carbon atoms, an aryl, a halogen, a cyano, an ether having from 2 to about 20 carbon atoms, a nitro, or combinations thereof, or R4 and R5 can form a substituted or unsubstituted cyclic ring having from 3 to about 12 carbon atoms;
- wherein R6 and R7, independently, is optionally substituted and optionally contains heteroatoms;
- and is hydrogen;
- a linear or branched alkyl having from 1 to about 18 carbon atoms, an aryl having from 6 to about 18 carbon atoms optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- or is derived from a polyalkylene glycol ether having from 3 to about 200 carbon atoms;
- or is derived from piperazine, morpholine, pyrrolidone, piperidine, 4-alkyl amino-2,2,6,6-tetramethyl piperidine, 1-alkylamioalkyl-3,3,5,5-tetramethyl-2-piperazinone, hexamethyleneimine, phenothiazine, iminodibenzyl, phenoxazine, N,N′-diphenyl-1,4-phenylenediamine, dicyclohexylamine, or derivatives thereof;
- or R6 and R7 can form a substituted or unsubstituted cyclic ring having a total of from 4 to about 12 carbon atoms;
- and wherein said substituents, independently, are the same as R13;
- R13 is optionally substituted, and is a linear or branched alkyl or alkylene having from 1 to about 12 carbon atoms, an aryl optionally saturated or unsaturated;
- an arylalkyl having from about 7 to about 18 carbon atoms;
- an acyl;
- an alkene group;
- an alkenealkyl having from 3 to about 18 carbon atoms;
- an alkylene group;
- an alkoxyalkyl derived from a polyalkylene glycol or derived from a polyalkylene glycol monoalkyl ether having from about 3 to about 200 carbon atoms or derived from a polyalkylene glycol monoaryl ether having from about 3 to about 200 carbon atoms, a polyfluoroalkyl;
- a phosphorous containing alkyl;
- or a substituted or unsubstituted aryl ring containing heteroatoms;
- wherein the R13 substituents comprise an alkyl having from 1 to 6 carbon atoms;
- an aryl;
- a halogen such as fluorine or chlorine;
- a cyano group;
- an amino group;
- an alkene group;
- an alkoxycarbonyl group;
- an aryloxycarbonyl group;
- a carboxy group;
- an acyloxy group;
- a carbamoyl group;
- an alkylcarbonyl group;
- an alkylarylcarbonyl group;
- an arylcarbonyl group;
- an arylalkylcarbonyl group;
- a phthalimido group;
- a maleimido group;
- a succinimido group;
- amidino group;
- guanidimo group;
- allyl group;
- epoxy group;
- alkoxy group;
- an alkali metal salt;
- a quaternary ammonium salt;
- a hydroxyl group;
- an ether having a total of from 2 to about 20 carbon atoms;
- a nitro;
- sulfur;
- phosphorous;
- a carboalkoxy group;
- a heterocyclic group containing one or more sulfur, oxygen or nitrogen atoms, or combinations thereof;
- each R14 is derived from a polyol, wherein said polyol comprises a hydrocarbon polyol and wherein R14 comprises an alkyl or an alkylene group, or a substituted alkyl or alkylene group having from 2 to about 200 carbon atoms, and wherein said substituted alkyl or alkylene group comprises oxygen, or a halogen;
- polyester polyol, polyether polyol, polyhydroxy polyester amide, hydroxyl-containing polycaprolactone, hydroxyl-containing acrylic interpolymer, hydroxyl-containing epoxide, polyhydroxy polycarbonate, polyhydroxy polyacetal, polyhydroxy polythioether, polysiloxane polyol, ethoxylated polysiloxane polyol, polybutadiene polyol, hydrogenated polybutadiene polyol, polyacrylate polyol, halogenated polyester polyol, or halogenated polyether polyol, or combinations thereof;
- wherein T is a divalent radical having a nitrogen atom directly attached to a carbon atom of a thiocarbonyl group, and
- wherein said m and said n, independently, is from about 1 to about 10,000;
- wherein said conjugated diene monomer has a total of from 4 to about 12 carbon atoms;
- wherein said vinyl monomer has the formula
- where R15 comprises hydrogen, halogen, C1 to C4 alkyl, or substituted C1-C4 alkyl wherein the substituents, independently, comprise one or more hydroxy, alkoxy, aryloxy(OR17), carboxy, metal carboxylate (COOM) with M being sodium, potassium, calcium, zinc, or an ammonium salt, acyloxy, aroyloxy(O2CR17), alkoxy-carbonyl(CO2R17), or aryloxy-carbonyl;
- wherein R16 comprises hydrogen, R17, CO2H, CO2R17, COR17, CN, CONH2, CONHR17, O2CR17, OR17, or halogen;
- R17, independently, comprises C1-C18 alkyl, substituted C1-C18 alkyl, C2-C18 alkenyl, aryl, heterocyclyl, aralkyl, or alkaryl, wherein the substituents independently comprise one or more epoxy, hydroxy, alkoxy, acyl, acyloxy, carboxy (and salts), sulfonic acid (and salts), alkoxy- or aryloxy-carbonyl, dicyanato, cyano, silyl, halo and dialkylamino;
- or wherein said vinyl containing monomer is maleic anhydride, N-vinyl pyrrolidone, N-alkylmaleimide, N-arylmaleimide, dialkyl fumarate and cyclo-polymerizable monomers;
- styrene, α methyl styrene, C1, —C12 alkyl styrenes with substitute groups either on the chain or on the ring, or combinations thereof;
- and reacting said thiocarbonate block copolymer with said polyurethane block.
Dependencies are inferred from the claim text.