Multilayer composite films and articles prepared therefrom
AssigneeE. I. Du Pont de Nemours and Company
InventorGeraldine M. Lenges
Life of this patent
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Abstract
The present invention is an optically transparent laminate film comprising: at least three layers of film, wherein at least two of the at least three layers comprise ionomeric films, and wherein the film can be suitable for use in a photovoltaic cell or in packaging.
Claims26
An article for preparing a solar cell module which is a sandwich comprising:
- (a) a front support layer formed of light transmitting material,
- (b) at least one solar cell,
- (c) a transparent encapsulant laminate positioned adjacent to at least one surface of the solar cell(s), and
- (d) a backskin layer,
- wherein the transparent encapsulant laminate comprises:
- (A) two outer films layers of ionomer copolymer obtained by the copolymerization of ethylene and an about 8 wt % to about 25 wt % of ethylenically unsaturated C3-C8 carboxylic acid, based on the total weight of the copolymer, and
- (B) at least one layer of ethylene vinyl acetate between the outer films layer of ionomer copolymer.
An article for preparing a solar cell module which is a sandwich comprising:
- (a) at least one solar cell,
- (b) a transparent encapsulant material disposed adjacent to at least one surface of the solar cell which comprises a laminate article comprising:
- (i) a first outer layer that comprises a first ionomer;
- (ii) a core layer unit comprised of at least one core layer polymer located with a first surface next to a surface of the first outer layer;
- and
- (iii) a second outer layer that comprises a second ionomer located next to a second surface of the core layer unit,
- wherein the core layer polymer is ethylene vinyl acetate, and
- wherein the value of the transition temperature under tensile conditions at 1 Hz by DMA for the laminate material is greater than the value of the transition temperature under tensile conditions at 1 Hz by DMA of the core layer polymer measured under identical conditions and not in the laminate,
- (c) a front support layer formed of light transmitting material, and
- (d) a backskin layer disposed,
- wherein the at least one solar cell and transparent encapsulant material are disposed between the front support layer and the backskin layer.
An article for preparing a solar cell module which is a sandwich comprising in order:
- (a) a front support layer formed of light transmitting material,
- (b) a transparent encapsulant laminate,
- (c) at least one solar cell,
- (d) an encapsulant or seal layer, and
- (e) a backsheet layer;
- wherein the transparent encapsulant laminate comprises:
- (A) two outer films layers of ionomer copolymer obtained by the copolymerization of ethylene and an about 8 wt % to about 25 wt % of ethylenically unsaturated C3-C8 carboxylic acid, based on the total weight of the copolymer, and
- (B) at least one layer of ethylene vinyl acetate between the outer films layer of ionomer copolymer.
An article for preparing a solar cell module which is a sandwich comprising in order:
- (a) a front support layer formed of light transmitting material,
- (b) a first transparent encapsulant laminate,
- (c) at least one solar cell,
- (d) a second encapsulant laminate, and
- (e) a backsheet layer;
- wherein the first transparent encapsulant laminate and the second encapsulant laminate each comprise:
- (A) two outer films layers of ionomer copolymer obtained by the copolymerization of ethylene and an about 8 wt % to about 25 wt % of ethylenically unsaturated C3-C8 carboxylic acid, based on the total weight of the copolymer, and
- (B) at least one layer of ethylene vinyl acetate, between the outer films layer of ionomer copolymer.
An article for preparing a solar cell module which is a sandwich comprising in order:
- (a) a front support layer formed of light transmitting material,
- (b) a transparent encapsulant laminate,
- (c) at least one solar cell, and
- (d) an encapsulant or seal layer, which also comprises a backsheet layer;
- wherein the transparent encapsulant laminate comprises:
- (A) two outer films layers of ionomer copolymer obtained by the copolymerization of ethylene and an about 8 wt % to about 25 wt % of ethylenically unsaturated C3-C8 carboxylic acid, based on the total weight of the copolymer, and
- (B) at least one layer of ethylene vinyl acetate between the outer films layer of ionomer copolymer.
Dependencies are inferred from the claim text.