# US 2012/0053547 A1 · Absorbent Composite With A Resilient Coform Layer

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- Number: US 2012/0053547 A1
- Document ID: US20120053547A1
- Status: Published application
- Kind: A1
- Application number: 12/872,190
- Filed: 2010-08-31
- Published: 2012-03-01
- Earliest claimed: 2010-08-31
- Inventors: Karyn Clare Schroeder; Garry Roland Woltman; David Martin Jackson; David Arthur Fell; Kathryn Lynn Veith; Tammy Joy Nettekoven
- Web page: https://patentgrep.com/patent/US20120053547A1

## CPC

- B32B 37/153: {at least one layer is extruded and immediately laminated while in semi-molten state}
- A61F 13/537: characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer {(A61F13/538 takes precedence)}
- A61F 2013/530394: {in coform}
- B32B 2307/718: Weight, e.g. weight per square meter
- B32B 2555/02: Diapers or napkins
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

An absorbent composite disposed in an absorbent article between a topsheet and a backsheet is presented, the absorbent composite including a first intake layer disposed between the topsheet and the backsheet, and a retention layer disposed between the topsheet and the backsheet, wherein one of the first intake layer and the retention layer includes a resilient coform material. When the first intake layer includes a resilient coform material, the retention layer includes one of a high-density, hydrogen-bonded, fluff/superabsorbent polymer material, a spunlace material, a superabsorbent polymer/adhesive composite material, and a foam material. The absorbent composite can further include a distribution layer disposed between the topsheet and the backsheet, the distribution layer including one of a meltblown microfiber material, a spunlace material, and a foam material.

## Claims

### Claim 1

An absorbent composite disposed in an absorbent article between a topsheet and a backsheet, the absorbent composite comprising:
a first intake layer disposed between the topsheet and the backsheet; and
a retention layer disposed between the topsheet and the backsheet, wherein one of the first intake layer and the retention layer includes a resilient coform material.

### Claim 2 (depends on 1)

The absorbent composite of claim 1, wherein the first intake layer includes a resilient coform material, and wherein the retention layer includes one of a coform material, a resilient coform material, a bonded-carded web (BCW) material, and an airlaid material.

### Claim 3 (depends on 2)

The absorbent composite of claim 2, wherein the retention layer further includes superabsorbent material.

### Claim 4 (depends on 2)

The absorbent composite of claim 2, wherein the retention layer further includes fluff pulp.

### Claim 5 (depends on 1)

The absorbent composite of claim 1, wherein the first intake layer includes a resilient coform material, and wherein the retention layer includes one of a high-density, hydrogen-bonded, fluff/superabsorbent polymer material, a spunlace material, a superabsorbent polymer/adhesive composite material, and a foam material.

### Claim 6 (depends on 5)

The absorbent composite of claim 5, wherein the retention layer further includes fluff pulp.

### Claim 7 (depends on 1)

The absorbent composite of claim 1, wherein the retention layer includes a resilient coform material, and wherein the first intake layer includes one of a coform material, a resilient coform material, an airlaid material, a bonded-carded web (BCW) material, and a foam material.

### Claim 8 (depends on 7)

The absorbent composite of claim 7, wherein the first intake layer further includes fluff pulp.

### Claim 9 (depends on 7)

The absorbent composite of claim 7, wherein the resilient coform material in the retention layer includes superabsorbent material.

### Claim 10 (depends on 1)

The absorbent composite of claim 1, further comprising a distribution layer disposed between the topsheet and the backsheet, the distribution layer including one of a meltblown microfiber material, a spunlace material, and a foam material.

### Claim 11 (depends on 1)

The absorbent composite of claim 1, wherein the first intake layer includes a resilient coform material, and wherein the retention layer includes a high-density, hydrogen-bonded, fluff/superabsorbent polymer material.

### Claim 12 (depends on 1)

The absorbent composite of claim 1, wherein the first intake layer includes a resilient coform material, and wherein the retention layer includes an airlaid material.

### Claim 13 (depends on 1)

The absorbent composite of claim 1, wherein both the first intake layer and the retention layer include a resilient coform material.

### Claim 14 (depends on 13)

The absorbent composite of claim 13, wherein the retention layer further includes superabsorbent material.

### Claim 15 (depends on 1)

The absorbent composite of claim 1, further comprising a second intake layer disposed generally in parallel with the first intake layer, the second intake layer including one of an airlaid material, a bonded-carded web (BCW) material, a resilient coform material, and a foam material.

### Claim 16 (depends on 1)

The absorbent composite of claim 1, wherein the intake layer is between the topsheet and the retention layer, and wherein the retention layer is between the backsheet and the intake layer.

### Claim 17

An absorbent composite disposed in an absorbent article between a topsheet and a backsheet, the absorbent composite comprising:
a first intake layer including one of a coform material, a resilient coform material, an airlaid material, a bonded-carded web (BCW) material, and a foam material; and
a retention layer disposed between the topsheet and the backsheet, the retention layer including one of a coform material, a resilient coform material, an airlaid material, a high-density, hydrogen-bonded, fluff/superabsorbent polymer material, a spunlace material, a superabsorbent polymer/adhesive composite material, and a foam material, wherein one of the first intake layer and the retention layer includes a resilient coform material.

### Claim 18

An absorbent composite adapted to be disposed in an absorbent article between a topsheet and a backsheet, the absorbent composite comprising:
a first intake layer including a resilient coform material; and
a retention layer disposed between the topsheet and the backsheet, the retention layer including one of a coform material, a resilient coform material, an airlaid material, a high-density, hydrogen-bonded, fluff/superabsorbent polymer material, a spunlace material, a superabsorbent polymer/adhesive composite material, and a foam material.

### Claim 19

An absorbent personal care article having a topsheet and a backsheet, the article comprising:
an absorbent composite disposed between the topsheet and the backsheet, the absorbent composite including a first intake layer including a resilient coform material, and a retention layer disposed between the topsheet and the backsheet, the retention layer including one of a coform material, a resilient coform material, an airlaid material, a high-density, hydrogen-bonded, fluff/superabsorbent polymer material, a spunlace material, a superabsorbent polymer/adhesive composite material, and a foam material.

### Claim 20

A method for making absorbent personal care article having an absorbent composite, the method comprising:
merging a stream of an absorbent material with a stream of meltblown fibers to form a composite stream;
collecting the composite stream on a forming surface to form a resilient coform nonwoven web; and
combining the resilient coform nonwoven web with a topsheet and a backsheet.

### Claim 21

An absorbent composite adapted for use in an absorbent article having a topsheet and a backsheet, the absorbent composite comprising:
an intake layer including a foam material disposed between the topsheet and the backsheet, the intake layer having a plurality of holes therethrough; and
a retention layer disposed between the topsheet and the backsheet, wherein the retention layer includes a resilient coform material.

### Claim 22 (depends on 21)

The absorbent composite of claim 21, wherein the retention layer has a plurality of holes therethrough.
