High-Temperature Coatings With Pt Metal Modified gamma-Ni + gamma'-Ni3Al Alloy Compositions
AssigneeIowa State University Research Foundation, Inc.
InventorsBrian Gleeson, Daniel Sordelet, Wen Wang
Life of this patent
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Abstract
An alloy including a Pt-group metal, Ni and Al in relative concentration to provide a γ-Ni+γ′-Ni3Al phase constitution, and a coating including the alloy.
Claims33
An alloy comprising about 10 at % to about 30 at % of a Pt-group metal;
- less than about 23 at % Al;
- about 0.5 at % to about 2 at % of at least one reactive element selected from Hf, Y, La, Ce and Zr, and combinations thereof;
- and Ni;
- wherein the alloy has a solely γ′-Ni3Al phase constitution.
A Ni—Al—Pt—Hf alloy comprising less than about 23 at % Al, about 10 at % to about 30 at % of a Pt-group metal, about 0.5 at % to about 2 at % Hf, and Ni, wherein the alloy has a solely γ′-Ni3Al phase constitution.
A coating on a substrate, wherein the coating comprises about 10 at % to about 30 at % of a Pt-group metal, less than about 23 at % Al, and about 0.5 at % to about 2 at % of a reactive element selected from Hf, Y, La, Ce, Zr and combinations thereof, and Ni, and wherein the coating has a solely γ′-Ni3Al phase constitution.
A thermal barrier coated article comprising:
- (a) a superalloy substrate;
- (b) a bond coat on the substrate, wherein the bond coat comprises about 10 at % to about 30 at % Pt, less than about 23 at % Al, about 0.5 at % to about 2 at % of a reactive element selected from Hf, Y, La, Ce, Zr, and combinations thereof, and Ni, such that the bond coat has a solely γ′-Ni3Al phase constitution.
A thermal barrier coated article comprising:
- (a) a superalloy substrate;
- (b) a bond coat on the substrate, wherein the bond coat comprises an alloy comprising about 10 at % to about 30 at % of a Pt-group metal, less than about 23 at % Al, about 0.5 at % to about 2 at % of Hf, and Ni, such that the alloy has a solely γ′-Ni3Al phase constitution;
- (c) an adherent layer of oxide on the bond coat;
- and
- (d) a ceramic coating on the adherent layer of oxide.
A coating composition comprising about 10 at % to about 22 at % Al, about 10 at % to about 30 at % Pt, a about 0.5 at % to about 2 at % of Hf, and Ni, wherein the coating composition alloy has a solely γ′-Ni3Al phase constitution.
Dependencies are inferred from the claim text.