Cellulose acylate film, its production method, polarizer and liquid crystal display device
AssigneeFUJIFILM Corporation
InventorsYoshiaki Hisakado, Jun Takeda, Isao Fujiwara, Masato Nagura, Nobutaka Fukagawa
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Abstract
A cellulose acylate film containing a cellulose acylate and a sugar ester compound having from 1 to 12 pyranose structures or furanose structures in which at least one hydroxyl group is esterified, the film satisfying 40 nm≦Re(550)≦60 nm and 100 nm≦Rth(550)≦140 nm, and having a dimensional change of −0.5 to 0.5% and an internal haze of at most 0.1%.
Claims18
A cellulose acylate film comprising:
- a cellulose acylate and a sugar ester compound,
- wherein the sugar ester comprises from 1 to 12 pyranose structures or furanose structures in which at least one hydroxyl group is esterified,
- wherein the film has an in-plane retardation at a wavelength of 550 nm satisfying the following formula (1):
- 40 nm≦Re(550)≦60 nm (1)
- wherein RE(550) means the in-plane retardation of the film at a wavelength of 550 nm,
- wherein the film has a thickness-direction retardation at a wavelength of 550 nm satisfying the following formula (2):
- 100 nm≦Rth(550)≦140 nm (2)
- wherein Rth(550) means the thickness-direction retardation of the film at a wavelength of 550 nm,
- the film has a dimensional change before and after 24 hours at 60° C. and at a relative humidity of 90% satisfying the following formula (3) in the film conveying direction and in the direction perpendicular thereto,
- −0.5%≦{(L′−L0)/L0}×100≦0.5% (3)
- wherein L0 means the length (unit:
- mm) of the film before aged for 24 hours at 60° C. and at a relative humidity of 90%;
- and L′ means the length (unit:
- mm) of the film after aged for 24 hours at 60° C. and at a relative humidity of 90% and further after conditioned for 2 hours, and
- wherein the film has an internal haze of at most 0.1%.
A method for producing a cellulose acylate film, comprising:
- forming a polymer solution that comprises a cellulose acylate and a sugar ester compound comprising from 1 to 12 pyranose structures or furanose structures in which at least one hydroxyl group is esterified, into a film,
- stretching the film, and
- processing the stretched film in high temperature and high humidity environments under a condition satisfying the following formulae (7) and (8):
- 70° C.≦temperature of the treatment≦140° C. (7)
- 250 g/m3≦volumetric humidity of the treatment≦400 g/m3 (8)
A cellulose acylate film produced by the method for producing a cellulose acylate film of comprising:
- forming a polymer solution that comprises a cellulose acylate and a sugar ester compound comprising from 1 to 12 pyranose structures or furanose structures in which at least one hydroxyl group is esterified, into a film,
- stretching the film, and
- processing the stretched film in high temperature and high humidity environments under a condition satisfying the following formulae (7) and (8):
- 70° C.≦temperature of the treatment≦140° C. (7)
- 250 g/m3≦volumetric humidity of the treatment≦400 g/m3 (8)
A polarizer comprising a polarizing element and the cellulose acylate film comprising:
- a cellulose acylate and a sugar ester compound, wherein the sugar ester comprises from 1 to 12 pyranose structures or furanose structures in which at east one hydroxyl group is esterified,
- wherein the film has an in-plane retardation at a wavelength of 550 nm satisfying the following formula (1):
- 40 nm≦Re(550)≦60 nm (1)
- wherein RE(550) means the in-plane retardation of the film at a wavelength of 550 nm,
- wherein the film has a thickness-direction retardation at a wavelength of 550 nm satisfying the following formula (2):
- 100 nm≦Rth(550)≦140 nm (2)
- wherein Rth(550) means the thickness-direction retardation of the film at a wavelength of 550 nm,
- the film has a dimensional change before and after 24 hours at 60° C. and at a relative humidity of 90% satisfying the following formula (3) in the film conveying direction and in the direction perpendicular thereto,
- −0.5%≦{(L′−L0))/L0}×100≦0.5% (3)
- wherein L0 means the length (unit:
- mm) of the film before aged for 24 hours at 60° C. and at a relative humidity of 90%;
- and L′ means the length (units:
- mm) of the film after aged for 24 hours at 60° C. and at a relative humidity 90% and further after conditioned for 2 hours,
- and wherein the film has an internal haze of at most 0.1% on at least one side of the polarizing element.
A liquid crystal display device comprising a polarizing element and the cellulose acylate film comprising a cellulose acylate and a sugar ester compound
- wherein the sugar ester comprises from 1 to 12 pyranose structures or furanose structures in which at least one hydroxyl group is esterified,
- wherein the film has an in-plane retardation at a wavelength of 550 nm satisfying the following formula (1):
- 40 nm≦Re(550)≦60 nm (1)
- wherein RE(550) means the in-plane retardation of the film at a wavelength of 550 nm, wherein the film has a thickness-direction retardation at a wavelength of 550 nm satisfying the following formula (2):
- 100 nm≦Rth(550)≦140 nm (2)
- wherein Rth(550) means the thickness-direction retardation of the film at a wavelength of 550 nm,
- the film has a dimensional change before and after 24 hours at 60° C. and at a relative humidity of 90% satisfying the following formula (3) in the film conveying direction and in the direction perpendicular thereto,
- −0.5%≦{(L′−L0)/L0}×100≦0.5% (3)
- wherein L0 means the length (unit:
- mm) of the film before aged for 24 hours at 60° C. and at a relative humidity of 90%;
- and L′ means the length (unit:
- mm) of the film after aged for 24 hours at 60° C. and at a relative humidity of 90% and further after conditioned for 2 hours,
- and wherein the film has an internal haze of at most 0.1% on at least one side of the polarizing element.
Dependencies are inferred from the claim text.