Diecast coupling member for use in an engageable coupling assembly

Abstract

A diecast pocket plate or member having a sacrificial surface layer or portion is provided. The member is formed as a unitary die-casting from a die-casting alloy strengthened by an alloying material in a die-casting process. The diecast member includes a coupling face having a pocket which is sized and shaped to receive and nominally retain a locking member that moves in the pocket during an overrun condition of an engageable coupling assembly. The diecast member also includes a relatively hard base portion including particles of the strengthening alloying material of the die-casting alloy. The diecast member further includes a plurality of surface portions which define the pocket. At least one generally vertical surface portion of the surface portions is soft relative to the hard base portion and is substantially devoid of the particles of the alloying material so that the at least one generally vertical surface portion wears or deforms (i.e., is sacrificial) during contact of the locking member against the at least one generally vertical surface portion during the overrun condition.

Dependencies are inferred from the claim text.