Substrate with surface-collection-layer and catalyst-carrying substrate with surface-collection-layer
AssigneeNGK Insulators, Ltd.
InventorsChika Goto, Masataka Yamashita, Yukio Miyairi
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AssigneeNGK Insulators, Ltd.
InventorsChika Goto, Masataka Yamashita, Yukio Miyairi
Estimating the term…
A substrate with a surface-collection-layer comprising a honeycomb substrate having a porous partition wall that defines and forms cells, and a plurality of plugging portions, a surface-collection-layer being formed on a surface of the partition wall that forms the remaining cells, the thickness of the surface-collection-layer on the outlet-side open end being larger than the thickness of the surface-collection-layer in a center area of the substrate, the partition wall having predetermined thickness, porosity and pore size, the surface-collection-layer having predetermined thickness, porosity, and average pore size, and the substrate having predetermined cell density.
A substrate with a surface-collection-layer that is used for a gasoline direct injection engine, the substrate comprising a honeycomb substrate that includes a porous partition wall that defines and forms a plurality of cells serving as exhaust gas passages, and has a number of pores, and a plurality of plugging sections that plug an inlet-side open end of given cells among the plurality of cells, and plug an outlet-side open end of the remaining cells, a surface-collection-layer that has an average pore size smaller than that of the partition wall being formed on a surface of the partition wall that defines the remaining cells, wherein the thickness of the surface-collection-layer on the outlet-side open end being larger than the thickness of the surface-collection-layer in a center area of the substrate in a cross section parallel to a center axis of the substrate, the partition wall having a thickness of 50.8 to 304.8 μm, a porosity of 50% or more and less than 70%, and an average pore size of 15 to 40 μm, the surface-collection-layer having a thickness of 10 μm or more and less than 100 μm, a porosity of 50% or more and less than 90%, and an average pore size of 0.1 μm or more and less than 10 μm, and the substrate having a cell density of 15.5 to 62.0 cells/cm2.
Dependencies are inferred from the claim text.