Filled polyurethane composites and methods of making same
AssigneeBoral Material Technologies Inc.
InventorsRonald M. Herrington, Kengqing Jian
Life of this patent
Estimating the term…
Abstract
Composite materials and methods for their preparation are described herein. The composite materials include a polyurethane made from the reaction of an isocyanate and a polyol, and coal ash (e.g., fly ash). The isocyanates for these composite materials may be selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof. The polyol consists essentially of one or more plant-based polyols, the one or more plant-based polyols including castor oil. The fly ash is present in amounts from about 40% to about 90% by weight of the composite material. Also described is a method of preparing a composite material, including mixing an isocyanate, a polyol, coal ash (e.g., fly ash), and a catalyst.
Claims37
A composite material comprising:
- a polyurethane formed by the reaction of an isocyanate selected from the group consisting of diisocyanates, polyisocyanates and mixtures thereof, and a polyol wherein the polyol consists essentially of one or more plant-based polyols, the one or more plant-based polyols including castor oil, and
- from about 40% to about 90% by weight coal ash.
A method of preparing a composite material comprising:
- mixing (1) an isocyanate selected from the group consisting of diisocyanates, polyisocyanates and mixtures thereof, (2) a polyol wherein the polyol consists essentially of one or more plant-based polyols, the one or more plant-based polyols including castor oil, (3) coal ash, and (4) a catalyst;
- and
- allowing the isocyanate and the polyol to react in the presence of the coal ash and catalyst to form the composite material,
- wherein the amount of coal ash added in the mixing step comprises from about 40% to about 90% by weight of the composite material.
Dependencies are inferred from the claim text.