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US 2011/0034739 A1Published application
Catalyst and process for preparing saturated ethers by hydrogenating unsaturated ethers
AssigneeEvonik Oxeno GmbH
InventorsGuido Stochniol, Silvia Santiago Fernandez, Franz Nierlich, Stephan Houbrechts, Wilfried Bueschken
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Abstract
The invention relates to a supported catalyst based on palladium-γ-alumina, which is characterized in that the catalyst support material contains 1 to 1000 ppm by mass of sodium oxide and has a specific pore volume of 0.4 to 0.9 ml/g and a BET surface area of 150 to 350 m2/g. The invention further relates to a process for hydrogenating polyunsaturated ethers with hydrogen to the corresponding saturated ethers, in which the catalyst used is such a catalyst.
Claims20
1:
- A supported catalyst, comprising palladium-γ-alumina and a catalyst support material,
- wherein the catalyst support material:
- comprises 1 to 1000 ppm by mass of sodium oxide;
- has a specific pore volume of 0.4 to 0.9 ml/g;
- and
- has a BET surface area of 150 to 350 m2/g.
3 more elements
2:
- The supported catalyst according to claim 1, wherein the catalyst support material has a BET surface area of 200 to 320 m2/g.
3:
- The supported catalyst according to claim 1, wherein palladium content is 0.1 to 10% by mass.
4:
- The supported catalyst according to claim 1, wherein the palladium palladium-γ-alumina is present on the support material in a boundary layer which has a thickness of 50 to 300 μm.
5:
- The supported catalyst according to claim 1, wherein a mean pore radius of the support material is 2 to 50 nm.
6:
- The supported catalyst according to claim 5, wherein the mean pore radius of the support material is 5 to 30 nm.
7:
- The supported catalyst according to claim 1, wherein the support material comprises at least one selected from the group consisting of sulphate and silicon dioxide.
8:
- A process for preparing a supported catalyst according to claim 1, comprising
- applying a solution comprising a palladium compound to a support material which comprises 1 to 1000 ppm by mass of sodium oxide and has a specific pore volume of 0.4 to 0.9 ml/g and a BET surface area of 150 to 350 m2/g to give a treated support material, and then
- drying the treated support material at a temperature of 80 to 150° C.
9:
- The process according to claim 8, wherein the solution comprising the palladium compound is sprayed onto the support material at a temperature of 80° C. or higher.
10:
- The process according to claim 8, wherein the palladium compound is palladium acetate, palladium acetylacetonate, palladium chloride, palladium nitrate dihydrate, or palladium sulphate dihydrate.
11:
- A process for hydrogenating a polyunsaturated ether with hydrogen to give a corresponding saturated ether, the process comprising:
- hydrogenating a polyunsaturated ether with hydrogen in the presence of the supported catalyst according to claim 1,
- to give the corresponding saturated ether.
12:
- The process according to claim 11, wherein hydrogenating is performed at a temperature of 50 to 150° C.
13:
- The process according to claim 11, wherein the hydrogenating is performed at a pressure of 20 to 150 bar.
14:
- The process according to claim 11, wherein the hydrogenating is performed in the presence of a solvent.
15:
- The process according to claim 14, wherein the solvent is a saturated ether obtained in the hydrogenating.
16:
- The process according to claim 11, wherein a concentration of the polyunsaturated ether to be hydrogenated is in a reactor feed and is adjusted to 1 to 35% by mass.
17:
- The process according to claim 11, wherein the polyunsaturated ether is at least one selected from the group consisting of unsubstituted and alkyl-substituted octadienyl alkyl ethers, which is hydrogenated to the corresponding saturated ether in the hydrogenating.
18:
- The process according to claim 17, wherein 1-methoxy-2,7-octadiene is hydrogenated to 1-methoxyoctane in the hydrogenating.
19:
- The supported catalyst according to claim 1, wherein the catalyst support material has a BET surface area of 220 to 300 m2/g.
20:
- The supported catalyst according to claim 2, wherein palladium content is 0.1 to 10% by mass.