Method and Composition for Protection of Refractory Materials in Aggressive Environments

Abstract

A method and composition are disclosed that provide protection of refractory materials used, e.g., in kiln and slagging coal-gasifier operations. Inert high-temperature melting crystalline compounds and glasses are used to fill defects on the surface and/or interior of the refractory material. At the operation temperatures, the inert crystalline compound mixes with slag and increases the viscosity and melting point temperature, reducing the ability of the slag to penetrate into the refractory, which minimizes breakdown of the refractory material. The same scheme can potentially be applied to sealing of geological formations, e.g., for CO2 sequestration, and repairing of engineering materials currently in service while continuing to operate in aggressive environments.

Dependencies are inferred from the claim text.