Mechanical locking of floor panels, methods to install and uninstall panels, a method and an equipement to produce the locking system, a method to connect a displaceable tongue to a panel and a tongue blank
AssigneeValinge Innovation Belguim BVBA
InventorsDarko Pervan, Niclas Håkansson, Mattias Sjöstrand, Christian Boo, Agne Pålsson
Life of this patent
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Abstract
Floor panels are shown, which are provided with a mechanical locking system including tongue and grooves provided with protrusions and cavities which are displaceable in relation to each other and configured such that the protrusions can obtain a vertically unlocked position where they match the cavities and a vertically locked position where the protrusions overlap each other.
Claims36
A set of floor panels provided with a locking system comprising a tongue at an edge of a first floor panel and a tongue groove in an adjacent edge of a similar second floor panel for connecting the edges vertically wherein the tongue and the tongue groove are displaceable in relation to each other, the tongue comprises a protrusion extending horizontally beyond the upper part of the edge and the tongue groove a protrusion and a cavity configured such that the adjacent edges can obtain a vertically unlocked position where the protrusion of the tongue matches the cavity of the tongue groove and a vertically locked position where the protrusion of said tongue vertically overlaps the protrusion of said tongue groove.
The set of floor panels as claimed in, wherein the width of the tongue varies in the length direction of the tongue.
A set of floor panels provided with a locking system comprising a separate part in one edge of a first floor panel and a groove in an adjacent edge of a similar second floor panel for connecting the edges vertically and/or horizontally wherein the separate part is displaceable along the adjacent edges and that the adjacent edges are configured to be locked vertically and/or horizontally by only a displacement of the separate part along and parallel to the adjacent edges.
A method to install floor panels with a mechanical angling locking system at long edges and a mechanical locking system at short edges comprising a tongue and a tongue groove each provided with protrusions and cavities wherein the method comprises the steps of:
- bringing a new and a second panel into a position were upper parts of their short edges are in contact, in which position the new and a second panels are in the same plane and in a second row with the long edges offset and with the short edges unlocked vertically and preferably locked horizontally;
- displacing one of the panels along the short edges until the long edges are aligned and some of the protrusions at one of the short edges vertically overlaps some of the protrusions at the other of the short edges to lock the short edges vertically and horizontally;
- bringing the aligned long edges into contact with a long edge of a first panel in a first row;
- and
- angling down the second and the new panel along the aligned long edges to lock the long edges of the first, the second and new panel vertically and horizontally.
A method to install floor panels with a mechanical angling locking system at long edges and a mechanical locking system at short edges comprising a tongue groove and a displaceable tongue whereby the said tongue and tongue groove each comprises protrusions and cavities configured such that adjacent short edges can obtain a vertically unlocked position where the protrusions of one of the adjacent short edges match the cavities of the other adjacent short edge and a vertically locked position where some of the protrusions of respectively adjacent short edges vertically overlap each other wherein the method comprises the step of:
- connecting long edges of a second and a new panel in a second row to a long edge of a first panel in a first row with angling;
- positioning the second and the new panel in essentially the same plane and with their adjacent short edges in contact;
- and
- displacing the displaceable tongue along the adjacent short edges to a position where some of the protrusions, of respectively adjacent short edge, overlap each other to lock the adjacent short edges vertically.
A method to install floor panels with a mechanical locking system at long edges comprising protrusions and cavities and a mechanical locking system at short edges comprising a displaceable locking element allowing horizontal snapping of short edges whereby said long edges can obtain a vertically and/or horizontally unlocked position where the protrusions of one long edge match the cavities in another adjacent long edge and a vertically and/or horizontally locked position where some of the protrusions, of respectively long edge, overlap each other vertically and/or horizontally wherein the method comprises the steps of:
- locking, at least partially vertically and horizontally, the long edge of a first panel in a first row to a long edge of a second panel in a second row;
- connecting the long edge of a new panel in the second row to the first panel in the first row by bringing the upper parts of the adjacent long edges in contact;
- and
- displacing the new panel along the long edge of the first panel to a position where some of the protrusions of the new and the first panel overlap each other and until a short edge of the new panel snaps into an adjacent short edge of the second panel.
A method to produce protrusions and cavities located after each other along an edge of a floor panel with a rotating tool having an axis of rotation wherein the method comprises the step of:
- a) bringing an edge of the floor panel in contact with the tool;
- and
- b) displacing the edge of the panel in relation to the tool essentially parallel with the axis of rotation.
A method of uninstalling floor panels with long and short edges provided with a locking system on the short edges comprising a displaceable tongue at one edge of a first floor panel and a tongue groove in an adjacent edge of a similar second floor panel for connecting the short edges vertically, the tongue and the groove each comprises protrusions and cavities configured such that the short edges can obtain a vertically unlocked position where the protrusions of on of the adjacent short edges match the cavities in the other of adjacent short edges and a vertically locked position where some of the protrusions, of respectively adjacent short edges, overlap each other vertically wherein the method comprises the steps of:
- applying a pressure force at an edge of the displaceable tongue in vertically locked position;
- displacing the displaceable tongue to obtain the vertically unlocked position;
- and
- separating the short edges from each other by angling upward one of the panels along its long edge.
A method to connect a displaceable tongue to a displacement groove in a panel edge whereby the displaceable tongue is a part of a tongue blank comprising several displaceable tongues wherein the method comprises the steps of:
- separating the displaceable tongue from the tongue blank;
- connecting the displaceable tongue into the displacement groove of a panel edge by inserting the displaceable tongue sideways along the edge.
A tongue blank comprising several displaceable tongues adapted to be inserted to an edge of a floor panel wherein the displaceable tongues are arranged in several rows with at least two tongues in each row.
An equipment to produce a locking system comprising a separate part inserted into an edge of a panel, the equipment comprises a double-end tenoner with several cutting tools, an inserting device with a pusher adapted to insert the separate part into the panel edge, a transportation device adapted to displace a panel relative the cutting tools and the inserting device, and a control system, wherein the inserting device is integrated with the double end tenoner as one production unit and that the pusher and the transportation device are connected to the same control system that controls the transportation device and the pusher.
Dependencies are inferred from the claim text.