Coating of a functional component that is subject to thermal loads and erosion, mold-release agent and method for producing said coating
AssigneeKS Aluminium-Technologie GmbH
InventorManfred Laudenklos
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Abstract
The invention relates to a metallic functional component, which is subject to thermal or thermal and erosive stress and to which on at least one surface a coating is applied, whereby the coating consists of a binder phase, which consists at least largely of a phosphate, and a material embedded in the binder phase. In addition, the invention relates to a separating agent for preparing a layer of this type, and to a method for applying the coating to a functional component.
Claims17
A metallic functional component, which is subject to thermal or thermal and erosive stress and to which on at least one surface a coating is applied, from a binder phase, which consists at least largely of a phosphate, and a material embedded in the binder phase, characterized in that the functional component is part of an internal combustion engine and that the binder phase is bound chemically to the base material of the functional component and that the binder phase is formed of a polymer of polymerized monoaluminum phosphate and/or monozinc phosphate and/or monomagnesium phosphate and/or sodium phosphate and/or boron phosphate, the material embedded in the binder phase is a structural part in the form of Al2O3 and/or SiO2 and/or TiO2 and/or ZrO2 in a fraction of 80 nm to 200 nm, and the material embedded in the binder phase is formed of primary parts in the form of Al2O3, SiO2, ZnO, ZrO2, CeO, and TiO2 in a fraction of 2 nm to 80 nm, whereby the primary parts are inserted in the gaps between the structural parts, and the primary parts and the structural parts are surrounded by the polymer, and at least traces of an organic binder, preferably of gelatin, are detectable in the coating.
A separating agent for preparing a coating on a functional component, wherein the separating agent is formed of deionized water and contains at least the following components:
- an amount in the form of a sodium hydroxide solution and/or potassium hydroxide solution and/or aluminum chloride,
- a phosphate-containing binder in the form of monoaluminum phosphate and/or monozinc phosphate and/or magnesium phosphate and/or manganese phosphate and/or boron phosphate,
- an amount of structural parts in the form of Al2O3 and/or SiO2 in a fraction of 80 nm to 200 nm, and
- an amount of primary parts in the form of Al2O3 and/or SiO2 and/or ZnO and/or TiO2 and/or ZrO2 and/or CeO in a fraction of 2 nm to 80 nm, and
- an amount of an organic and/or inorganic dispersant, particularly gelatin.
Dependencies are inferred from the claim text.