Composition and process for controlling particle size of metal oxides
OwnerYun-Feng Changinventor
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Abstract
Composition and processes to prepare a polishing medium to be used in chemical and mechanical polishing applications.
Claims22
A process for preparing a mixture of metal oxide particles comprising the steps of:
- (a) forming a slurry containing a metal oxide, a slurrying agent and optionally a polishing aid;
- (b) adjusting pH of the slurry to achieve desired rheological characteristics;
- (c) milling the slurry to produce particle of desired particle size and size distribution, and;
The milling medium has a hardness on the Mohs scale greater than 6.
A polishing medium comprising:
- a plurality of metal oxide particles and a polishing aid.
A composition of claim 18, wherein the metal oxide is selected from the group consisting of alumina, silica, silica-alumina, titania, ceria, zeolite, molecular sieve, clay, zirconia, yttria, copper oxide, or metal doped forms thereof, and mixtures thereof.
A composition of claim 17, wherein the metal oxide has a surface area of no more than 350 m2/g, more preferably of no more than 250 m2/g, even more preferably of no more than 220 m2/g.
A process for producing a polishing medium that can be used to achieve chemical and mechanical polishing of a solid surfaces resulting in:
- (a) smoothness or planarization of a target surface;
- (b) size reduction of target object;
- (c) wherein the target is an article, a particle or a combination of thereof.
A process of claim 22, wherein the polishing rate is at most 1 microns per pass, more preferably at most 0.5 microns per pass, even more preferably at most 0.25 microns per pass.
A process for producing a slurry comprising of:
- a plurality of metal oxide, clay, zeolite, molecular sieve, colloidal binder, or surface modifier:
- (a) wherein the oxide is selected from the group of alumina, alumina-silica, calcium oxide, ceria, iron oxide, magnesia, manganese oxide, zirconia, yttria, copper oxide, mixed metal oxide, or combination of thereof;
- (b) a milling medium is selected from the group of refractory materials including but not limited to alumina, silica, titania, ceria, zirconia, carbides, nitrides, mixed oxides or stabilized metal oxides.
Dependencies are inferred from the claim text.