Systems and methods for a controlled process for producing mixtures of lightweight construction materials and systems for automatic production of lightweight bricks

A system for producing ready-to-use mixtures of lightweight construction materials having predetermined specifications, the system comprising:

• (a) one or more containers containing dry construction materials;
• (b) a mechanism for moving the dry construction materials;
• (c) one or more containers containing additive materials controllably added to said ready-to-use mixture of lightweight construction material;
• (d) water supply subsystem;
• (e) pressured air supplying unit;
• (f) a foaming canon;
• (g) a moistening unit;
• (h) a main mixer;
• and
• (i) a computerized control unit,
• wherein pre measured quantities of said dry construction materials are mixed and pushed into said moistening unit and pre measured amount of water are propagated into said moistening unit, and wherein said dry construction materials and said water are mixed together by said moistening unit, thereby producing wet mortar having a controlled amount of moisture;
• wherein pre measured quantities of said additive materials are propagated into said foaming canon and pre measured amount and pressure of air is propelled into said foaming canon, and wherein said additive materials and said air are mixed together by said foaming canon, thereby producing a controlled foam having controlled quantity and size of air bubbles;
• wherein pre measured quantities of said wet mortar and pre measured quantities of said controlled foam are propelled into said main mixer thereby producing said ready-to-use mixture of lightweight construction material having a controlled specific gravity and a substantially uniform texture;
• and
• wherein said produced ready-to-use mixture of lightweight construction material is analyzed by said control unit whereas, if needed, said control unit adjusts one or more controllable system parameters, whereby said produced ready-to-use mixture of lightweight construction material attains said specifications.

A bricks production line for producing ready-to-ship lightweight construction bricks from ready-to-use mixture of lightweight construction material, said bricks production line comprising:

• (a) a control unit;
• (b) a first station for placing a pallet;
• (c) a second station for assembling a substantially parallelepiped mold, wherein said mold is opened at the bottom and top, wherein said pallet is disposed at the bottom of said mold and thereby substantially sealing the bottom of said mold;
• (d) a third station for filling said mold with said ready-to-use mixture of lightweight construction material;
• (e) a fourth station for said ready-to-use mixture of lightweight construction material to complete the curing process and thereby hardening said lightweight construction material to create a hardened parallelepiped lightweight construction body;
• (f) a fifth station for disassembling said mold from said hardened parallelepiped lightweight construction body;
• (g) a sixth station for cutting said hardened parallelepiped lightweight construction body into lightweight construction bricks;
• and
• (h) a final station for removing said pallet with said lightweight construction bricks from the production line;
• (i) a mechanism for assembling said mold at said second station;
• (j) a mechanism for disassembling said mold at said fifth station;
• (k) a mechanism for transferring said disassembled mold from said fifth station to said second station;
• and
• (l) a mechanism for removing said pallet with said lightweight construction bricks from the production line, at said final station.