Stackable electronic package and method of making same
AssigneeGeneral Electric Company
InventorsChristopher James Kapusta, James Sabatini
Life of this patent
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Abstract
An apparatus comprises a first chip layer comprising a first component coupled to a first side of a first flex layer, the first component comprising a plurality of electrical pads. The first chip layer also comprises a first plurality of feed-thru pads coupled to the first side of the first flex layer and a first encapsulant encapsulating the first component, the first encapsulant having a portion thereof removed to form a first plurality of cavities in the first encapsulant and to expose the first plurality of feed-thru pads by way of the first plurality of cavities.
Claims24
An apparatus comprising:
- a first chip layer comprising:
- a first component coupled to a first side of a first flex layer, the first component comprising a plurality of electrical pads;
- a first plurality of feed-thru pads coupled to the first side of the first flex layer;
- and
- a first encapsulant encapsulating the first component, the first encapsulant having a portion thereof removed to form a first plurality of cavities in the first encapsulant and to expose the first plurality of feed-thru pads by way of the first plurality of cavities.
A method comprising:
- forming a first chip apparatus comprising:
- coupling a first die and a first plurality of feed-thru pads to a first side of a first flex layer, the first die comprising a plurality of electrical pads;
- coupling a first plurality of slugs to the first plurality of feed-thru pads;
- encapsulating the first die, the first plurality of feed-thru pads, and the first plurality of slugs in a first encapsulant;
- removing a portion of the first encapsulant to expose the first plurality of slugs;
- and
- removing the first plurality of slugs from the first encapsulant to form a first plurality of cavities in the first encapsulant, to expose a portion of the first plurality of feed-thru pads coupled to the first side of the first flex layer, and to reduce a rigidity of the first portion of the first plurality of feed-thru pads.
A method comprising:
- forming a first chip package layer comprising:
- coupling a first die to a first flex layer;
- coupling a first plurality of feed-thru pads to the first flex layer;
- coupling a first plurality of sacrificial material bodies to the first plurality of feed-thru pads;
- applying a first encapsulant to the first flex layer, to the first die, to the first plurality of feed-thru pads, and to the first plurality of sacrificial material bodies;
- curing the first encapsulant;
- grinding a portion of the encapsulant to reveal the first plurality of sacrificial material bodies;
- and
- expunging the first plurality of sacrificial material bodies from the encapsulant to create a plurality of chambers in the encapsulant and to reveal the first plurality of feed-thru pads.
Dependencies are inferred from the claim text.