Hvac module interior wall insert

A heating, ventilating and cooling system comprising:

• a housing defining an interior volume and including a first air inlet, a second air inlet, a first air outlet and a second air outlet, the interior volume defining an airflow path between the first and second air inlets and the first and second air outlets;
• an evaporator in fluid communication with the first air inlet;
• a heating element in fluid communication with the second air inlet;
• a blower in fluid communication with at least one of the evaporator and the heating element;
• and
• a baffle disposed downstream of the first and second air inlets, the baffle including a plurality of fins extending into the interior volume and distributing a first predetermined airflow volume to the first air outlet and a second predetermined airflow volume to the second air outlet,
• wherein warm air from the first air inlet is allowed to mix with air from the second air inlet upstream of the baffle.

A heating, ventilating and cooling system for a vehicle comprising:

• a die cast housing defining an interior volume and including a first air inlet, a second air inlet, a face vent outlet and a floor vent outlet, the interior volume defining an airflow path between the first and second air inlets and the face and floor vent outlets;
• an evaporator in fluid communication with the first air inlet;
• a heating element in fluid communication with the second air inlet;
• a blower in fluid communication with at least one of the evaporator and the heating element;
• and
• a baffle engaging an interior wall of the housing downstream of the first and second air inlets, the baffle including a plurality of integrally formed fins extending into the interior volume and distributing a first predetermined airflow volume to the face vent outlet and a second predetermined airflow volume to the floor vent outlet, the plurality of fins extend in a direction substantially perpendicular to a die pull direction of the housing,
• wherein at least one of the plurality of fins is substantially planar and at least one of the plurality of fins is curved to direct air toward the floor vent outlet,
• wherein warm air from the first air inlet is allowed to mix with air from the second air inlet upstream of the baffle.