# US 2010/0163375 A1 · Switch

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- Number: US 2010/0163375 A1
- Document ID: US20100163375A1
- Status: Published application
- Kind: A1
- Application number: 11/794,059
- Filed: 2005-12-23
- Published: 2010-07-01
- Earliest claimed: 2004-12-24
- Inventors: Michael P. Swift
- Web page: https://patentgrep.com/patent/US20100163375A1

## CPC

- H01H 13/06: Dustproof, splashproof, drip-proof, waterproof or flameproof casings
- B60Q 5/003: {mounted on the steering wheel}
- H01H 2213/014: Accumulator chamber
- H01H 2215/012: Positioning of individual dome
- H01H 2223/002: sealed
- H01H: ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES (contact cables H01B7/10; electrolytic self-interrupters H01G9/18; emergency protective circuit arrangements H02H; switching by electronic means without contact-making H03K17/00)
- B60Q: ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL

## Abstract

A switch comprising a first contact on a support surface, a switch housing sealingly secured to the support surface around the first contact to form a hermetically sealed chamber about the first contact, and a second contact movable in the chamber towards and away from the first contact, wherein the support surface is provided on a support having two or more protrusions protruding from the support surface and received in apertures formed in the switch housing to locate the switch housing relative to the first contact.

## Claims

### Claim 1

A switch comprising a first contact on a support surface, a switch housing sealingly secured to the support surface around the first contact to form a hermetically sealed chamber about the first contact, and a second contact movable in the chamber towards and away from the first contact, wherein the support surface is provided on a support having two or more protrusions protruding from the support surface and received in apertures formed in the switch housing to locate the switch housing relative to the first contact.

### Claim 2 (depends on 1)

A switch according to claim 1 wherein the second contact is mounted on an actuator resiliently biased away from the first contact and depressible from the exterior of the switch housing to move the second contact towards the first contact.

### Claim 3 (depends on 2)

A switch according to claim 2 wherein the switch housing is formed from an elastically deformable material and the actuator is formed integrally with the switch housing.

### Claim 4 (depends on 3)

A switch according to claim 3 wherein the deformable material is an elastomer.

### Claim 5 (depends on 4)

A switch according to claim 4 wherein the elastomer is silicon.

### Claim 6 (depends on 2)

A switch according to claim 2 wherein the switch housing defines one or more internal reservoirs to accommodate air compression within the chamber on depression of the actuator.

### Claim 7 (depends on 1)

A switch according to claim 1 further including an outer member mounted on the protrusions to compress the switch housing between the outer member and the support and sealingly secure the switch housing to the support surface.

### Claim 8 (depends on 1)

A switch according to claim 1 wherein the switch housing and/or an outer member is secured to the protrusions.

### Claim 9 (depends on 8)

A switch as claimed in claim 8 wherein the switch housing and/or the outer member is secured to the protrusions by means of swaging, hot staking, gluing, welding or a snap-fit engagement member provided on each protrusion.

### Claim 10 (depends on 7)

A switch according to claim 7, wherein the second contact is mounted on an actuator resiliently biased away from the first contact and depressible from the exterior of the switch housing to move the second contact towards the first contact, and wherein the actuator protrudes through an aperture formed in the outer member such that the outer member defines a stop to limit depression of the actuator.

### Claim 11 (depends on 1)

A switch according to claim 1 wherein adhesive is provided between the switch housing and the support surface to sealingly secure the switch housing to the support surface.

### Claim 12 (depends on 1)

A switch according to claim 1 wherein the first contact is a switch point in a printed circuit and contact between the first and second contacts closes the circuit.

### Claim 13

An actuation mechanism for a vehicular horn assembly comprising a printed circuit including two or more switch points, each switch point forming a first contact of a switch such that the circuit is closed on movement of a second contact into contact with the first contact, wherein the switch comprises:
the first contact on a support surface:
a switch housing sealingly secured to the support surface around the first contact to form a hermetically sealed chamber about the first contact; and
the second contact that is movable in the chamber towards and away from the first contact,
wherein the support surface is provided on a support having two or more protrusions protruding, from the support surface and received in apertures formed in the switch housing to locate the switch housing relative to the first contact.

### Claim 14 (depends on 13)

An actuation mechanism according to claim 13 wherein the printed circuit is a laminated structure defining two power rails for attachment to a horn, the laminate being removed at each switch point in the circuit to expose the switch point.

### Claim 15

A steering wheel assembly for a vehicle comprising.
a steering wheel;
an actuation mechanism mounted on the steering wheel for connecting to a horn; and
a depressible actuation member mounted on the steering wheel by means of a resilient biasing means to bias the actuation member away from the steering wheel such that on depression of the actuation member, towards the steering wheel, the actuation member causes contact between a first contact and a second contact of one or more switches of the actuation mechanism to operate the horn.
wherein the actuation mechanism comprises a printed circuit including two or more switch points, each switch point forming the first contact of a switch such that the circuit is closed on movement of the second contact into contact with the first contact, wherein each switch comprises:
the first contact on a support surface;
a switch housing sealingly secured to the support surface around the first contact to form a hermetically sealed chamber about the first contact; and
the second contact that is movable in the chamber towards and away from the first contact.
wherein the support surface is provided on a support having two or more protrusions protruding from the support surface and received in apertures formed in the switch housing to locate the switch housing relative to the first contact.

### Claim 16 (depends on 8)

A switch according to claim 8 wherein the second contact is mounted on an actuator resiliently biased away from the first contact and depressible from the exterior of the switch housing to move the second contact towards the first contact, and wherein the actuator protrudes through an aperture formed in the outer member such that the outer member defines a stop to limit depression of the actuator.
