# US 2009/0260751 A1 · Pre-applied protective jacketing construction for pipe and block insulation

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- Number: US 2009/0260751 A1
- Document ID: US20090260751A1
- Status: Published application
- Kind: A1
- Application number: 12/494,943
- Filed: 2009-06-30
- Published: 2009-10-22
- Earliest claimed: 2007-02-02
- Assignees: Industrial Insulation Group
- Inventors: Thomas Whitaker; Kevin J. MacKinnon
- Web page: https://patentgrep.com/patent/US20090260751A1

## CPC

- F16L 59/021: {comprising a single piece or sleeve, e.g. split sleeves; consisting of two half sleeves; comprising more than two segments}
- C04B 28/26: Silicates of the alkali metals
- F16L 58/04: Coatings characterised by the materials used (F16L58/16 takes precedence)
- F16L 59/028: {Compositions for or methods of fixing a thermally insulating material}
- F16L 59/029: {layered}
- C04B 2111/00482: {Coating or impregnation materials}
- C04B 2111/28: Fire resistance, i.e. materials resistant to accidental fires or high temperatures
- Y10T 428/1372: Randomly noninterengaged or randomly contacting fibers, filaments, particles, or flakes
- Y10T 428/1376: Foam or porous material containing
- Y10T 428/249953: Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T 442/2164: Coating or impregnation specified as water repellent
- Y10T 442/2213: Coating or impregnation is specified as weather proof, water vapor resistant, or moisture resistant
- Y10T 442/2926: Coated or impregnated inorganic fiber fabric
- Y10T 442/2975: Coated or impregnated ceramic fiber fabric
- Y10T 442/2992: Coated or impregnated glass fiber fabric
- F16L: PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- C04B: LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE {(roofing granules E04D7/005)}; CERAMICS (devitrified glass-ceramics C03C10/00); REFRACTORIES; TREATMENT OF NATURAL STONE
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A protective jacketing-insulation composite structure and method is provided for inhibiting the corrosion of a pipeline. The method includes forming a porous-insulation into an elongated-arcuate-shape, applying a sodium silicate solution layer to the insulation and at least partially within the pores thereof, permitting the sodium silicate solution layer to set to a threshold amount, adhering an outer facing to the sodium silicate solution layer after the permitting step is accomplished, installing the insulation and facing to the outer surface of a pipeline, and sealing any exposed edges or seams that may exist between multiple installed products. A structure such as made from this method can have a release layer and contact adhesive.

## Claims

### Claim 1

A method for inhibiting pipe corrosion, the method comprising the steps of:
(a) forming a porous insulation into an elongated-arcuate-shape,
(b) applying a copolymer-sodium silicate solution layer to at least the exterior surface of the insulation and at least partially within the pores of the insulation,
(c) permitting the copolymer-sodium silicate solution layer to set to a threshold amount,
(d) adhering an outer protective jacketing to the copolymer-sodium silicate solution layer, after the permitting step is accomplished,
(e) installing the product made in steps (a)-(d) onto the exterior surface of a pipe or piece of equipment, and
(f) sealing any exposed edges or seams between adjacent products installed in step (e) or between overlapping sheets of said protective jacketing.

### Claim 2 (depends on 1)

The method of claim 1, wherein the insulation is comprised of calcium silicate, mineral fiber, rock mineral wool, slag mineral wool, perlite, fiber glass, or a combination thereof.

### Claim 3 (depends on 1)

The method of claim 1, wherein the adhering step comprises adhering a continuous outer protective jacketing to the copolymer-sodium silicate solution layer without any intervening layer.

### Claim 4 (depends on 1)

The method of claim 1, wherein the forming step comprises forming first and second elongated arcuate-shaped insulation members which are combinable so as to define a tube.

### Claim 5 (depends on 3)

The method of claim 3, wherein the first and second elongated insulation members are at least partially interconnected by an outer protective jacketing.

### Claim 6 (depends on 3)

The method of claim 3, including the additional step of bonding the first and second elongated insulation members to one another along an interface.

### Claim 7 (depends on 6)

The method of claim 6, wherein the first and second elongated insulation members have respective first and second edges, and wherein the bonding step bonds the respective first and second edges to one another.

### Claim 8 (depends on 6)

The method of claim 6, wherein the bonding step comprises bonding the respective first and second edges with a glue comprised of a copolymer-sodium silicate solution.

### Claim 9 (depends on 1)

The method of claim 1, wherein the applying step comprises brushing the copolymer-sodium silicate solution onto the insulation.

### Claim 10 (depends on 1)

The method of claim 1, wherein the applying step comprises spraying the copolymer-sodium silicate solution onto the insulation at a low pressure.

### Claim 11 (depends on 5)

The method of claim 5, wherein the protective jacketing comprises a multilayer laminate of foils, plastic film, and optionally fiberglass cloth.

### Claim 12

A method for inhibiting pipe corrosion, the method comprising the steps of:
(a) disposing a porous-insulation around the pipe;
(b) applying a copolymer-sodium silicate solution layer to the insulation and at least partially within the pores of the insulation, as a coating; and
(c) adhering an outer protective jacketing to the copolymer-sodium silicate solution layer while the applied sodium silicate solution layer remains tacky.

### Claim 13 (depends on 12)

The method of claim 12, wherein the disposing step comprises surrounding the pipe with first and second elongated arcuate-shaped insulation members.

### Claim 14

(canceled)

### Claim 15

(canceled)

### Claim 16

(canceled)

### Claim 17

(canceled)

### Claim 18

(canceled)

### Claim 19

(canceled)

### Claim 20

(canceled)

### Claim 21

(canceled)
