Method of manufacturing light emitting diode device
AssigneeHe Shan Lide Electronic Enterprise Company Ltd.
InventorsBen FAN, Hsin-Chuan WENG, Kuo-Kuang YEH
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Abstract
A method of manufacturing light-emitting diode device has steps of isolating a light-emitting side of an LED chip from a wire-bonding region by disposing partition panels on the wire-bonding region and coating phosphors on the light-emitting side of the LED chip in a phosphor-coating process. The method can be applied to manufacturing LED device having a flip chip structure or a vertical chip structure. According to the method, a white LED device can be directly manufactured without adopting a phosphor package technique, and thereby a whole package process of the white LED device is simplified.
Claims16
A method of manufacturing light-emitting diode (LED) device comprising steps of:
- isolating an light-emitting side of an LED chip from a wire-bonding region by disposing partition panels on the wire-bonding region;
- and
- coating phosphors on the light-emitting side of the LED chip during a phosphor-coating process.
A method of manufacturing light-emitting diode (LED) device having a flip-chip structure comprising steps of:
- mounting at least one flip-chip structure on a top of a base wherein a wire-bonding region is disposed on the top of the base and surrounding the at least one flip-chip structure, each of the at least one flip chip structure comprising
- a transparent substrate having a back surface;
- and
- a transparent electrode layer being as a light-emitting side of the flip chip structure and being mounted on the back surface of the transparent substrate;
- isolating the transparent electrode layer from the wire-bonding region by disposing a partition panel on the wire-bonding region;
- coating a slurry of phosphors on the transparent electrode layer;
- evaporating solvents of the slurry by heating to solidify the phosphors and thereby form a phosphor layer;
- removing the partition panel;
- and
- cutting the base into sections to form at least one single-unit LED devices having a flip-chip structure.
A method of manufacturing light-emitting diode (LED) device having a flip-chip structure comprising steps of:
- mounting at least one flip chip structure on a top of a base wherein a metal joint layer is disposed between the at least one flip-chip structure and the top of the base, and a periphery part of the metal joint layer surrounds the at least one flip-chip structure, each of the at least one flip-chip structure comprising
- a reflective metal layer being opposite to the metal joint layer;
- and
- a n-type semiconductor layer being as a light-emitting side;
- disposing a partition panel on the periphery part of the metal joint layer to isolate the n-type semiconductor layer from the periphery part of the metal joint layer;
- coating a slurry of phosphors on the n-type semiconductor layer;
- evaporating solvents of the slurry by heating to solidify the phosphors and thereby form a phosphor layer;
- removing the partition panel;
- and
- cutting the base into sections to form at least one single-unit LED device having a flip-chip structure.
A method of manufacturing light-emitting diode (LED) device having a vertical chip structure comprising steps of:
- mounting at least one vertical chip structure on a top of a base and each of the at least one vertical chip structure comprising a p side electrode, a p-type semiconductor layer, a light-emitting layer, a n-type semiconductor layer and a transparent electrode layer being sequentially disposed on the base, wherein the transparent electrode layer functions as a light-emitting side and a wire-bonding region is disposed on a part of the transparent electrode layer;
- disposing a partition panel on the wire-bonding region to isolate the wire-bonding region from the rest of the transparent electrode layer;
- coating a slurry of phosphors on the transparent electrode layer;
- evaporating solvents of the slurry by heating to solidify the phosphors to form a phosphor layer;
- removing the partition panel;
- and
- cutting the base into sections to form at least one single-unit LED device having a vertical chip structure.
Dependencies are inferred from the claim text.