Ceramic kneaded clay and usage thereof
AssigneeNGK Insulators, Ltd.
InventorTakahiro TOMITA
Life of this patent
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Abstract
An oxide-ceramic forming clay comprising an oxide-ceramic forming material, a layered double hydroxide, a pore-forming agent, and water, wherein the amount of the pore-forming agent is between 3 and 50 parts by mass by superaddition to 100 parts by mass of a sum of the oxide-ceramic forming material and the layered double hydroxide and a sum of the pore-forming agent and an organic binder is between 5 and 55 parts by mass also by superaddition which has environment-friendly characteristics in a forming firing step, and usage thereof.
Claims19
-18. (canceled)
An oxide-ceramic forming clay, comprising:
- an oxide-ceramic forming material;
- a layered double hydroxide;
- a pore-forming agent;
- and
- water,
- wherein the amount of the pore-forming agent is between 3 and 50 parts by mass by superaddition to 100 parts by mass of a sum of the oxide-ceramic forming material and the layered double hydroxide and a sum of the pore-forming agent and an organic binder is between 5 and 55 parts by mass also by superaddition, the layered double hydroxide is a layered double hydroxide expressed by the following formula (I):
- [M2+1-xM3+x(OH)2][An−x/n.yH2O] (I)
- (in the formula (1), M2+, M3+, and An− respectively express bivalent cation, trivalent cation, or anion, n expresses valence of anion and 1≦n≦3, x expresses composition ratio of trivalent cation in a sum of the bivalent cation (M2+) and the trivalent cation (M3+) and at the same time expresses a value within a range of between 0.1 and 0.4, and y expresses number of moles of water), and sheet extrusion pressure is 20 Mpa or less.
A manufacturing method of an oxide-ceramic kneaded clay for obtaining an oxide-ceramic forming clay by mixing a formation substrate including a ceramic forming material comprising:
- a step of preparing an oxide-ceramic forming material and a layered double hydroxide as the ceramic forming material so that sum of the two becomes 100 parts by mass;
- and
- a step of preparing a pore-forming agent so that amount thereof is between 3 and 50 parts by mass by superaddition to 100 parts by mass of the prepared ceramic forming material and a sum of the pore-forming agent and an organic binder becomes between 5 and 55 parts by mass also by superaddition,
- wherein a layered double hydroxide expressed by the following formula (I) is used as the layered double hydroxide:
- [M2+1-xM3+x(OH)2][An−x/n.yH2O] (I)
- (in the formula (I), M2+, M3+, and An− respectively express bivalent cation, trivalent cation, or anion, n expresses valence of anion and is 1≦n≦3, x expresses composition ratio of trivalent cation in a sum of the bivalent cation (M2+) and the trivalent cation (M3+) and at the same time expresses a value within a range of between 0.1 and 0.4, and y expresses number of moles of water), and sheet extrusion pressure is 20 Mpa or less.
Dependencies are inferred from the claim text.