# US 2009/0134829 A1 · Wizard For Configuring A Motor Drive System

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- Number: US 2009/0134829 A1
- Document ID: US20090134829A1
- Status: Published application
- Kind: A1
- Application number: 12/125,210
- Filed: 2008-05-22
- Published: 2009-05-28
- Earliest claimed: 2005-05-31
- Assignees: Rockwell Automation Technologies, Inc.
- Inventors: KEVIN L. BAUMANN; THOMAS J. REHM; RICHARD W. PIEFER; JOHN JOSEPH GOLOWNIA, JR.; JOHN M. KELLER; DAVID CHRISTOPHER STRINGFELLOW; MICHAEL ROBERT KELLER
- Web page: https://patentgrep.com/patent/US20090134829A1

## CPC

- G05B 19/409: characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters (G05B19/408, G05B19/4093 take precedence)
- G05B 2219/33114: Configure motion controller to drive any kind of motor type connected
- G05B 2219/33127: Display each control parameter by name and its value
- G05B 2219/36122: Operator menu with submenu for each item
- G05B 2219/45187: Printer
- G05B: CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS (systems for controlling or regulating non-electric variables G05D; systems for regulating electric or magnetic variables G05F; control devices or systems insofar as characterised by mechanical features only G05G)

## Abstract

An electronic line shaft comprising a motor drive comprising a velocity noise filter coupled to receive a feedback position signal and operable to filter the feedback position signal to generate a feedback velocity signal where the noise filter has at least one controllable filter parameter that affects filter operating characteristics and a processing unit operable to execute a wizard for configuring the motor drive, the wizard being operable to receive mechanical characteristic data associated with the motor drive that is provided as input by a wizard user via a user interface and to determine a noise parameter based on the mechanical characteristic data, wherein the at least one controllable filter parameter is adjusted as a function of the noise parameter.

## Claims

### Claim 1

An electronic line shaft, comprising:
a motor drive comprising a velocity noise filter coupled to receive a feedback position signal and operable to filter the feedback position signal to generate a feedback velocity signal where the noise filter has at least one controllable filter parameter that affects filter operating characteristics; and
a processing unit operable to execute a wizard for configuring the motor drive, the wizard being operable to receive mechanical characteristic data associated with the motor drive that is provided as input by a wizard user via a user interface and to determine a noise parameter based on the mechanical characteristic data;
wherein the at least one controllable filter parameter is adjusted as a function of the noise parameter.

### Claim 2 (depends on 1)

The line shaft of claim 1 wherein the at least one controllable noise parameter includes a number of taps in the velocity noise filter.

### Claim 3 (depends on 2)

The line shaft of claim 2, wherein the motor drive further comprises a velocity regulator having a first adjuster operable to receive the feedback velocity signal and a reference velocity signal and compare the reference velocity signal and the feedback velocity signal to generate a velocity error signal and a velocity error filter operable to filter the velocity error signal, and the wizard is operable to determine a bandwidth of the velocity error filter as the control parameter based on the number of taps.

### Claim 4 (depends on 3)

The line shaft of claim 3, wherein the motor drive further comprises a velocity compensator operable to receive a reference velocity signal, determine a derivative of the reference velocity signal, and multiply the derivative by a velocity compensation gain factor to generate a velocity compensation signal, and the wizard is operable to determine the velocity compensation gain factor as the control parameter based on the number of taps.

### Claim 5 (depends on 1)

The line shaft of claim 1 wherein the at least one controllable noise parameter comprises a noise index.

### Claim 6 (depends on 1)

The line shaft of claim 1 wherein the motor drive further comprises an inertia adaption unit operable to receive the feedback velocity signal and generate a feedback acceleration signal based on the feedback velocity signal, the wizard operable to enable or disable the inertia adaption unit based on the mechanical characteristic data.

### Claim 7 (depends on 6)

The line shaft of claim 6 further comprising:
an inertia compensation unit operable to receive a reference velocity signal, generate a derivative of the reference velocity signal, and multiply the derivative by an inertia compensation gain factor to generate an inertia compensation signal; and
an adjustor operable to adjust the reference velocity signal as a function of the inertia compensation signal;
wherein the wizard is operable to receive a system inertia parameter, determine the inertia compensation gain factor as a function of the system inertia parameter, and adjust the inertia compensation gain factor responsive to the enabling of the inertia adaption unit.

### Claim 8 (depends on 7)

The electronic line shaft of claim 7, wherein the wizard is operable to increase the inertia compensation gain factor by a factor of about 50% responsive to the enabling of the inertia adaption unit.

### Claim 9 (depends on 2)

The electronic line shaft of claim 2 wherein the wizard is operable to determine a noise bandwidth based on the number of taps in the velocity noise filter, set the noise bandwidth as a maximum velocity bandwidth, and limit the selected velocity bandwidth to a value less than the maximum velocity bandwidth.

### Claim 10 (depends on 9)

The electronic line shaft of claim 9 wherein the controller gain constant comprises at least one of a proportional gain constant and an integral gain constant.

### Claim 11

An electronic line shaft, comprising:
a motor drive comprising a velocity noise filter coupled to receive a feedback position signal and operable to filter the feedback position signal to generate a feedback velocity signal; and
a processing unit operable to execute a wizard for configuring the motor drive, the wizard being operable to receive mechanical characteristic data associated with the motor drive that is provided as input by a wizard user via a user interface device, determine a noise parameter based on the mechanical characteristic data and determine at least one control parameter of the motor drive based on the noise parameter;
wherein the control parameter comprises a number of taps in the velocity noise filter.

### Claim 12

A method for configuring a motor drive, the motor drive including a velocity noise filter coupled to receive a feedback position signal and operable to filter the feedback position signal to generate a feedback velocity signal where the noise filter has at least one controllable filter parameter that affects filter operating characteristics, the method comprising the steps of:
providing a wizard for entering user input via a user interface, the input including mechanical characteristic data associated with the motor drive;
receiving the mechanical characteristic data;
determining a noise parameter based at least in part on the mechanical characteristic data; and
using the noise parameter to adjust the at least one controllable filter parameter.

### Claim 13 (depends on 12)

The method of claim 12, wherein determining the noise parameter further comprises determining a noise index.

### Claim 14 (depends on 12)

The method of claim 12, wherein the step of determining a noise parameter includes determining a number of taps in the velocity noise filter.

### Claim 15

An electronic line shaft, comprising:
a motor drive; and
a processing unit operable to execute a wizard for configuring the motor drive, the wizard being operable to receive mechanical characteristic data associated with the motor drive that is provided as input by a wizard user, determine a noise parameter based on the mechanical characteristic data, and determine at least one control parameter of the motor drive based on the noise parameter.

### Claim 16 (depends on 15)

The electronic line shaft of claim 15 wherein the noise parameter comprises a noise index.

### Claim 17 (depends on 15)

The electronic line shaft of claim 15 wherein the motor drive comprises a velocity noise filter coupled to receive a feedback position signal and operable to filter the feedback position signal to generate a feedback velocity signal, and the control parameter comprises a number of taps in the velocity noise filter.

### Claim 18 (depends on 17)

The electronic line shaft of claim 17, wherein the motor drive further comprises a velocity regulator having a first adjuster operable to receive the feedback velocity signal and a reference velocity signal and compare the reference velocity signal and the feedback velocity signal to generate a velocity error signal and a velocity error filter operable to filter the velocity error signal, and the wizard is operable to determine a bandwidth of the velocity error filter as the control parameter based on the number of taps.

### Claim 19 (depends on 17)

The electronic line shaft of claim 17 wherein the motor drive further comprises a velocity compensator operable to receive a reference velocity signal, determine a derivative of the reference velocity signal, and multiply the derivative by a velocity compensation gain factor to generate a velocity compensation signal, and the wizard is operable to determine the velocity compensation gain factor as the control parameter based on the number of taps.

### Claim 20 (depends on 15)

The electronic line shaft of claim 15 wherein the motor drive further comprises an inertia adaption unit operable to receive a feedback velocity signal and generate a feedback acceleration signal based on the feedback velocity signal, and the wizard is operable to enable or disable the inertia adaption unit based on the mechanical characteristic data.
