Articles Having Improved Gas Barrier Properties
AssigneeInvista North America S.A.R.L.
InventorSanjay Mehta
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Abstract
The present invention relates to a sulfo-modified copolyester blend composition and polyglycolic acid. The blend of sulfo-modified copolyester and polyglycolic acid can be used to prepare containers with good transparency and high gas barrier properties. The preferred sulfo-modified copolyester composition comprises terephthalic acid, isophthalic acid and 5-sulfoisophthalic acid. A method of preparing a blend of sulfo-modified copolyester and polyglycolic acid is disclosed, as well as master batch processes. The present invention also relates to a method of making a container wherein the sulfo-modified copolyester is blended with the polyglycolic acid at an injection molding machine used to make preforms, which are then blown into bottles.
Claims28
A composition comprising a blend of a sulfo-modified copolyester wherein the diacid is aromatic or cyclic and polyglycolic acid.
The method of manufacturing sulfo-modified copolyester, comprising the steps of:
- a) reacting terephthalic acid (TA) or C1-C4-dialkyl terephthalate;
- and ethylene glycol (EG);
- and at least 2.0 but not more than 15 mole % isophthalic acid (IPA) or C1-C4-dialkyl isophthalate;
- and at least 0.5, but not more than 5.0 mol % of a compound according to formula (II):
- wherein R is hydrogen, a C1-C4-alkyl or a C1-C4-hydroxyalkyl and M is an alkali metal ion, earth alkali metal ion, phosphonium ion or ammonium ion;
- and
- wherein
- wherein n is an integer from 3 to 10.
The method of manufacturing a blend of sulfo-modified copolyester and polyglycolic acid, comprising the steps of
- a) preparing a master batch of sulfo-modified copolyester by reacting isophthalic acid or C1-C4-dialkyl isophthalate or 1,4-cyclohexanedimethanol, and a compound according to formula (II):
- wherein R is hydrogen, a C1-C4-alkyl or a C1-C4-hydroxyalkyl, and wherein
- wherein n is an integer from 3 to 10 and
- wherein M is an alkali metal ion, earth alkali metal ion, phosphonium ion or ammonium ion;
- and
- b) melt blending to the master batch of step a) polyglycolic acid and a polyester resin, thereby forming said blend of sulfo-modified copolyester and polyglycolic acid having at least 2.0 but not more than 15 mole % isophthalic acid (IPA) or C1-C4-dialkyl isophthalate or 1,4 cyclohexanedimethanol;
- and at least 0.5, but not more than 5.0 mol % of the compound of formula (II);
- and about 1 to about 10 wt. % of polyglycolic acid, based on the weight of the blend of sulfo-modified copolyester and polyglycolic acid.
The method of manufacturing a blend of sulfo-modified copolyester and polyglycolic acid, comprising the steps of
- a) preparing a master batch of sulfo-modified copolyester by reacting isophthalic acid or C1-C4-dialkyl isophthalate or 1,4 cyclohexanedimethanol, and a compound according to formula (II):
- wherein R is hydrogen, a C1-C4-alkyl or a C1-C4-hydroxyalkyl, and wherein
- wherein n is an integer from 3 to 10 and
- wherein M is an alkali metal ion, earth alkali metal ion, phosphonium ion or ammonium ion;
- and
- b) melt blending to the master batch of step a) polyglycolic acid to form a master batch resin, and
- c) melt blending to the master batch resin of step b) polyester resin, thereby forming a blend of sulfo-modified copolyester and polyglycolic acid having at least 2.0 but not more than 15 mole % isophthalic acid or 1,4 cyclohexanedimethanol, or C1-C4-dialkyl isophthalate;
- and at least 0.5, but not more than 5.0 mol % of the compound of formula (II);
- and about 1 to about 10 wt. % of polyglycolic acid, based on the weight of the sulfo-modified copolyester and polyglycolic acid.
A master batch resin comprising:
- the reaction product of isophthalic acid or C1-C4-dialkyl isophthalate or 1,4-cyclohexanedimethanol, and a compound according to formula (II):
- wherein R is hydrogen, a C1-C4-alkyl or a C1-C4-hydroxyalkyl, and wherein
- wherein n is an integer from 3 to 10 and
- wherein M is an alkali metal ion, earth alkali metal ion, phosphonium ion or ammonium ion.
A master batch resin comprising:
- the reacted product of isophthalic acid or C1-C4-dialkyl isophthalate or 1,4 cyclohexanedimethanol, and a compound according to formula (II):
- wherein R is hydrogen, a C1-C4-alkyl or a C1-C4-hydroxyalkyl, and wherein
- wherein n is an integer from 3 to 10 and
- wherein M is an alkali metal ion, earth alkali metal ion, phosphonium ion or ammonium ion;
- and polyglycolic acid to form said master batch resin.
Dependencies are inferred from the claim text.