# US 2008/0187449 A1 · Pump system with integrated piston-valve actuation

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- Number: US 2008/0187449 A1
- Document ID: US20080187449A1
- Status: Published application
- Kind: A1
- Application number: 11/670,810
- Filed: 2007-02-02
- Published: 2008-08-07
- Earliest claimed: 2007-02-02
- Assignees: Tetra Laval Holdings & Finance S.A.
- Inventors: Thomas S. Breidenbach
- Web page: https://patentgrep.com/patent/US20080187449A1

## CPC

- F04B 7/06: the pistons and cylinders being relatively reciprocated and rotated
- F04B: POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS (machines for liquids, or pumps, of rotary-piston or oscillating-piston type F04C; non-positive-displacement pumps F04D; pumping of fluid by direct contact of another fluid or by using inertia of fluid to be pumped F04F)

## Abstract

A pump system includes a pump chamber and piston. The chamber has a cylindrical wall, an inlet port and a discharge port, both disposed in the wall axially spaced from the closed end and circumferentially spaced from each other. The piston is disposed in the pump chamber for reciprocating and rotational movement. The piston has at least one channel formed therein that is aligned with the inlet port during an intake stroke and is rotated out of alignment with the inlet port during a discharge stroke. The drive system includes a motor, a threaded shaft coupled to the motor and a coupling assembly coupling the shaft to the piston. The coupling assembly is configured to linearly move the piston when the piston is rotationally constrained and to rotationally move the piston when the piston is linearly constrained.

## Claims

### Claim 1

A pump system comprising:
a pump chamber having a cylindrical wall having a length and a closed end,
an inlet port disposed in the wall axially spaced from the closed end and a discharge port disposed in the wall axially spaced from the closed end and circumferentially spaced from the inlet port;
a piston disposed in the pump chamber and configured for reciprocating movement and rotational movement, the piston having a channel formed therein, the channel extending generally axially from an end thereof, the channel being aligned with the inlet port during an intake stroke and being aligned with the discharge port during a discharge stroke;
a drive system including a motor and a threaded shaft and a coupling assembly coupling the motor to the piston, the coupling assembly configured to linearly move the piston when the piston is rotationally constrained and to rotationally move the piston when the piston is linearly constrained;
means for selectively linearly restraining the piston to effect rotational movement of the piston; and
means for selectively rotationally retraining the piston to effect linear movement of the piston.

### Claim 2 (depends on 1)

The pump system in accordance with claim 1 wherein the threaded shaft is mounted to the motor and the coupling assembly is disposed at the piston.

### Claim 3 (depends on 1)

The pump system in accordance with claim 1 wherein the pump chamber and piston are ceramic.

### Claim 4 (depends on 1)

The pump system in accordance with claim 1 including a cam follower operably connected to the piston.

### Claim 5 (depends on 4)

The pump system in accordance with claim 4 wherein the means for selectively rotationally restraining the piston includes a track defining a linear path, and wherein the cam follower moves in the track and is restrained from rotational movement by the track.

### Claim 6 (depends on 1)

The pump system in accordance with claim 1 wherein the means for selectively linearly restraining the piston includes a rotating ring at an end of one of the intake stroke and the discharge stroke, the rotating ring receiving the cam follower, the cam follower rotating with the ring and restrained from linear movement by the ring.

### Claim 7 (depends on 6)

The pump system in accordance with claim 6 including a ring at the end of the intake stroke and a ring at the end of the discharge stroke.

### Claim 8 (depends on 7)

The pump system in accordance with claim 7 including rings at the end of the intake stroke and at the end of the discharge stroke.

### Claim 9 (depends on 6)

The pump system in accordance with claim 6 including two cam followers circumferentially spaced 180 degrees apart, and wherein the rotating ring includes two recesses circumferentially spaced 180 degrees to receive the cam followers when the piston is at the end of the intake or discharge stroke.

### Claim 10 (depends on 7)

The pump system in accordance with claim 7 including two cam followers circumferentially spaced 180 degrees apart, and wherein the rotating rings each include two recesses circumferentially spaced 180 degrees to receive the cam followers when the piston is at the end of the intake and discharge strokes, respectively, and wherein the means for selectively rotationally restraining the piston includes a track defining a linear path and extending between the rings, and wherein the cam follower moves in the track and is restrained from rotational movement by the track.

### Claim 11 (depends on 10)

The pump system in accordance with claim 10 wherein the track is a first track, and including a second track parallel to the first track, the first and second tracks configured to receive the cam followers and to restrain the cam followers from rotational movement.

### Claim 12 (depends on 8)

The pump system in accordance with claim 8 including a one-way clutch associated with each of the rings, the one-way clutches permitting the rings to rotate in opposite directions.

### Claim 13 (depends on 1)

The pump system in accordance with claim 1 wherein the drive system coupling assembly is a ball screw.

### Claim 14

A pump system comprising:
a pump chamber having a cylindrical wall having a length and a closed end, the chamber having an inlet port disposed in the wall axially spaced from the closed end and a discharge port disposed in the wall axially spaced from the closed end, the inlet and discharge ports spaced about equally from the closed end and circumferentially spaced from one another;
a piston disposed in the pump chamber and configured for reciprocating movement and rotational movement, the piston having a channel formed therein, the channel extending generally axially from an end thereof to a termination along a length of the piston, the channel being aligned with the inlet port during an intake stroke and aligned with the discharge port during a discharge stroke, the piston reciprocating such that the channel termination is about aligned with the inlet or discharge port when the piston is at the end of the discharge stroke;
a drive system including a motor and a threaded shaft coupled to the motor, the drive system including a screw coupling assembly disposed at the piston coupling the threaded shaft to the piston, the coupling configured to linearly and rotationally move the piston;
a cam follower operably connected to the piston;
a linear track configured to receive the cam follower as the piston moves between the end of the discharge stroke and the end of the intake stroke; and
first and second one-way rotating cam receiving elements disposed at opposing ends of the tracks to engage the cam follower when the piston is at the end of the discharge and intake strokes, respectively, the one-way rotating cam receiving elements rotating in opposite directions,
wherein when the piston is at the end of the discharge stroke with the piston channel aligned with the discharge port, the motor rotates and the first one-way rotating cam receiving element permits rotational movement of the piston to align the channel with the inlet port, the motor reverses direction and the first one-way rotating cam receiving element prevents reverse rotational movement and the screw coupling permits linear movement of the piston with the cam follower in the linear track, the piston withdrawing from the pump chamber until the cam follower engages the second one-way rotating cam receiving element to stop linear movement and translate movement to rotational movement to rotate the piston and align the channel with the discharge port, the motor reversing direction and the second one-way rotating cam receiving element prevents rotational movement and screw coupling permits linear movement of the piston with the cam follower in the linear track, the piston inserting into the pump chamber until the cam follower engages the first one-way rotating cam receiving element.

### Claim 15 (depends on 14)

The pump system in accordance with claim 14 wherein the pump chamber and piston are ceramic.

### Claim 16 (depends on 14)

The pump system in accordance with claim 14 including two cam followers circumferentially spaced 180 degrees apart, and wherein the rotating cam receiving elements each include two recesses circumferentially spaced 180 degrees to receive the cam followers when the piston is at the end of the intake and discharge strokes, respectively.

### Claim 17 (depends on 16)

The pump system in accordance with claim 16 including two linear tracks defining parallel to one another and circumferentially spaced from one another, the linear tracks extending between the rotating cam receiving elements, and wherein the cam followers move in the tracks and are restrained from rotational movement by the tracks.

### Claim 18 (depends on 14)

The pump system in accordance with claim 14 wherein the pump is seal-less.

### Claim 19

A pump system comprising:
a pump chamber having a cylindrical wall having a length and a closed end,
an inlet port disposed in the wall axially spaced from the closed end and a discharge port disposed in the wall axially spaced from the closed end and circumferentially spaced from the inlet port;
a piston disposed in the pump chamber, the piston configured to reciprocate and rotate within the chamber, the piston having an inlet channel formed therein for cooperating with the inlet port and a discharge channel formed therein for cooperating with the discharge port, the channels each extending in a curved profile from a common end of the piston, the inlet channel being aligned with the inlet port during an intake stroke and the discharge channel being aligned with the discharge port during a discharge stroke, the inlet port and discharge port and inlet channel and discharge channel are positioned such that only one port can be aligned with its respective channel at a time; and
a drive system including a motor operably coupled to the piston, the motor configured to reciprocate the piston within the cylinder to effect inlet or discharge and to rotate the piston between aligning the inlet port with the inlet channel during an inlet portion of a pump cycle and aligning the discharge port with the discharge channel during a discharge portion of the pump cycle.

### Claim 20 (depends on 19)

The pump system in accordance with claim 19 wherein the piston resides in the pump chamber without a seal therebetween.

### Claim 21 (depends on 19)

The pump system in accordance with claim 19 wherein including a cam follower operably mounted to the piston and a track defining a cam surface for guiding the cam follower.

### Claim 22 (depends on 21)

The pump system in accordance with claim 21 wherein the track has a substantially oval shape.

### Claim 23 (depends on 22)

The pump system in accordance with claim 22 wherein the oval has substantially flattened ends.

### Claim 24 (depends on 19)

The pump system in accordance with claim 19 wherein during a transition between the intake stroke and the discharge stroke and during a transition between the discharge stroke and the intake stroke, the piston is constrained from reciprocating and substantially only rotates.

### Claim 25 (depends on 19)

The pump system in accordance with claim 19 wherein the inlet and discharge ports are disposed at an angle relative to one another greater than zero degrees and less than or equal to 180 degrees.

### Claim 26

A pump system comprising:
a pump chamber;
an inlet port disposed in a wall of the pump chamber and a discharge port disposed in the wall of the pump chamber spaced from the inlet port;
a piston disposed in the pump chamber and configured for reciprocating movement and rotational movement, the piston having a channel formed therein aligned with the inlet port during an intake stroke and being rotated out of alignment with the inlet port during a discharge stroke;
a drive system including a single motor operably coupled to the piston to linearly move the piston in the intake and discharge strokes and to rotate the piston to align the channel and inlet port during an intake stroke and to rotate the channel out of alignment with the inlet port during a discharge stroke.

### Claim 27 (depends on 26)

The pump system in accordance with claim 26 wherein the piston channel is in alignment with the discharge port during the discharge stroke.

### Claim 28 (depends on 26)

The pump system in accordance with claim 26 wherein the piston channel is an inlet channel and wherein the piston includes a discharge channel that is in alignment with the discharge port during the discharge stroke.

### Claim 29

A form, fill and seal packaging machine of the type for forming, filling and sealing a package, comprising:
a pump system having a ceramic pump chamber having a cylindrical wall having a length and a closed end, the pump chamber having an inlet port disposed in the wall axially spaced from the closed end and a discharge port disposed in the wall axially spaced from the closed end and circumferentially spaced from the inlet port, the pump system including a ceramic piston disposed in the pump chamber and configured for reciprocating movement and rotational movement, the piston having a channel formed therein, the channel extending generally axially from an end thereof, the channel being aligned with the inlet port during an intake stroke and being out of alignment with the discharge port during the inlet stroke, the pump system further including a drive system including a motor and a threaded shaft coupled to the motor, the drive system including a coupling assembly coupling the threaded shaft to the piston, the coupling assembly configured to linearly move the piston when the piston is rotationally constrained and to rotationally move the piston when the piston is linearly constrained, the pump system having means for selectively linearly restraining the piston to effect rotational movement of the piston and means for selectively rotationally retraining the piston to effect linear movement of the piston.

### Claim 30 (depends on 29)

The form, fill and seal packaging machine in accordance with claim 29 wherein the piston includes a cam follower mounted thereto and wherein the means for selectively rotationally restraining the piston includes a track defining a linear path, and wherein the cam follower moves in the track and is restrained from rotational movement by the track.

### Claim 31 (depends on 30)

The form, fill and seal packaging machine in accordance with claim 30 wherein the means for selectively linearly restraining the piston includes a rotating ring at an end of the intake stroke and the discharge stroke, the rotating rings receiving the cam follower, the rotating rings being rotating in one direction only and rotating in opposite directions from one another, the cam follower rotating with the rings and restrained from linear movement by the ring.

### Claim 32 (depends on 29)

The form, fill and seal packaging machine in accordance with claim 29 wherein the drive system coupling assembly is a ball screw.

### Claim 33 (depends on 29)

The form, fill and seal packaging machine in accordance with claim 29 wherein the pump is seal-less.

### Claim 34 (depends on 29)

The form, fill and seal packaging machine in accordance with claim 29 wherein the piston channel is in alignment with the discharge port during the discharge stroke.

### Claim 35 (depends on 29)

The form, fill and seal packaging machine in accordance with claim 29 wherein the piston channel is an inlet channel and wherein the piston includes a discharge channel that is in alignment with the discharge port during the discharge stroke.
