# US 2008/0185996 A1 · High frequency battery charger and method of operating same

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- Number: US 2008/0185996 A1
- Document ID: US20080185996A1
- Status: Published application
- Kind: A1
- Application number: 10/963,783
- Filed: 2004-10-14
- Published: 2008-08-07
- Earliest claimed: 2002-01-25
- Assignees: Vector Products, Inc.
- Inventors: Michael Krieger; Bruce Randolph; Rov Scott Vetitoe
- Web page: https://patentgrep.com/patent/US20080185996A1

## CPC

- H02J 7/00: Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
- H02J 7/342: {The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging (with circuits for polarity protection H02J7/68)}
- H02J 7/90: Regulation of charging or discharging current or voltage
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY

## Abstract

A high frequency charger includes a charge circuit for charging a depleted battery and a boost circuit for jump-starting a vehicle. Two separate high frequency transformers are provided for the charge and boost circuits. A selector switch selectively activates at least one of the charging circuit and the boost circuit.

## Claims

### Claim at position 1

1-77. (canceled)

### Claim 78

A high frequency charger comprising:
a high frequency transformer;
a switching configuration to switch the high frequency transformer to produce a charging current of about 2-20 amps for charging a battery and to switch the high frequency transformer to produce a boost current of about 30-300 amps; and
a controller providing a high frequency driving signal to the switching configuration.

### Claim 79 (depends on 78)

The high frequency charger of claim 78 wherein the boost current from the high frequency transformer has a current of about 60-300 amps.

### Claim 80 (depends on 78)

The high frequency charger of claim 78 wherein the charging current from the high frequency transformer has a current of about 2-15 amps.

### Claim 81 (depends on 78)

The high frequency charger of claim 78 wherein the charging current has a current of about 2-15 amps and the boost current has a current of about 30-300 amps.

### Claim 82 (depends on 78)

The high frequency charger of claim 78 wherein the boost current from the high frequency transformer has a duration of about 3-35 seconds.

### Claim 83

A battery charger, comprising:
a transformer having a primary winding and a secondary winding, the primary winding comprising a first winding portion and a second winding portion;
a switching arrangement coupled to the primary winding for switching a DC current through at least one of the first winding portion and the second winding portion at a frequency of at least 20,000 Hz to produce a charging current for charging a battery and for switching a DC current through at least one of the first winding portion and the second winding portion at a frequency of at least 20,000 Hz to produce a boost current relatively high compared to the charging current and sufficient to jump start a vehicle containing the battery;
an output circuit coupled to the secondary side of the transformer to provide the charging current and the boost current as a DC output; and
connectors adapted to be connected to the battery and electrically coupled to the output circuit.

### Claim 84 (depends on 83)

The high frequency charger of claim 83 further comprising a polarity protection circuit to allow current to flow through the connectors and to the battery only when the connectors are coupled to the battery with a correct polarity.

### Claim 85 (depends on 83)

The high frequency charger of claim 83 further comprising an alternator tester coupled to the connectors and producing an alternator fault signal as a function of voltage.

### Claim 86 (depends on 83)

The high frequency charger of claim 83 wherein the boost current from the high frequency transformer has a current of about 30-300 amps.

### Claim 87 (depends on 83)

The high frequency charger of claim 83 wherein the boost current from the high frequency transformer has a current of about 60-300 amps.

### Claim 88 (depends on 83)

The high frequency charger of claim 83 wherein the charging current from the high frequency transformer has a current of about 2-20 amps.

### Claim 89 (depends on 83)

The high frequency charger of claim 83 wherein the charging current from the high frequency transformer has a current of about 2-15 amps.

### Claim 90 (depends on 83)

The high frequency charger of claim 83 wherein the charging current has a current of about 2-15 amps and the boost current has a current of about 60-300 amps.

### Claim 91 (depends on 83)

The high frequency charger of claim 83 wherein the charging current has a current of about 2-20 amps and the boost current has a current of about 60-300 amps.

### Claim 92 (depends on 83)

The high frequency charger of claim 83 wherein the charging current has a current of about 2-15 amps and the boost current has a current of about 30-300 amps.

### Claim 93 (depends on 89)

The high frequency charger of claim 89 wherein the charging current has a current of about 2-20 amps and the boost current has a current of about 30-300 amps.

### Claim 94

A high frequency batter charger, comprising:
a switch circuit having an input for being coupled to a DC input and an output;
a management circuit coupled to the switch circuit to drive the switch circuit at a high frequency;
a high frequency transformer having a primary winding comprising a first and second winding portions and a secondary winding, the output of the switch circuit being coupled to at least one of the first or second primary winding portions to produce a charging current for charging a battery and coupled to at least one of the first or second winding portions to produce a boost current higher than the charging current and sufficient to jump start a vehicle including the battery;
a filter coupled to the secondary winding to produce the charging current and the boost current as DC outputs; and
battery connectors electrically coupled for supplying the DC output charging current or boost current to a battery in a vehicle.

### Claim 95 (depends on 94)

The high frequency charger of claim 94 wherein the switch circuit switches the DC input through the first winding portion to produce the charging current

### Claim 96 (depends on 94)

The high frequency charger of claim 94 wherein the switch circuit switches the DC input through the second winding portion to produce the boost current.

### Claim 97 (depends on 94)

The high frequency charger of claim 94 wherein the first wind portion and second winding portion are separate windings.

### Claim 98 (depends on 94)

The high frequency charger of claim 94 wherein the management circuit comprises a microprocessor and a pulse width modulator.

### Claim 99 (depends on 94)

The high frequency charger of claim 94 wherein the boost current from the high frequency transformer has a current of about 30-300 amps.

### Claim 100 (depends on 94)

The high frequency charger of claim 94 wherein the boost current from the high frequency transformer has a current of about 60-300 amps.

### Claim 101 (depends on 94)

The high frequency charger of claim 94 wherein the charging current from the high frequency transformer has a current of about 2-20 amps.

### Claim 102 (depends on 94)

The high frequency charger of claim 94 wherein the charging current from the high frequency transformer has a current of about 2-15 amps.

### Claim 103 (depends on 94)

The high frequency charger of claim 94 wherein the charging current has a current of about 2-15 amps and the boost current has a current of about 60-300 amps.

### Claim 104 (depends on 94)

The high frequency charger of claim 94 wherein the charging current has a current of about 2-20 amps and the boost current has a current of about 60-300 amps.

### Claim 105 (depends on 94)

The high frequency charger of claim 94 wherein the charging current has a current of about 2-15 amps and the boost current has a current of about 30-300 amps.

### Claim 106 (depends on 94)

The high frequency charger of claim 94 wherein the charging current has a current of about 2-20 amps and the boost current has a current of about 30-300 amps.

### Claim 107 (depends on 94)

The high frequency charger of claim 94 further comprising measuring circuitry coupled to the battery connectors to determine at least a voltage at the battery after the vehicle is started.
