# US 2008/0185064 A1 · Robust preconditioned air hose

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- Number: US 2008/0185064 A1
- Document ID: US20080185064A1
- Status: Published application
- Kind: A1
- Application number: 11/700,977
- Filed: 2007-02-01
- Published: 2008-08-07
- Earliest claimed: 2007-02-01
- Assignees: Hobart Brothers Company
- Inventors: Scott Takayuki Kolzumi; Brian Michael Piety; William Taylor O'Connor
- Web page: https://patentgrep.com/patent/US20080185064A1

## CPC

- F16L 11/088: {comprising a combination of one or more layers of a helically wound cord or wire with one or more braided layers}
- F16L 11/10: with reinforcements not embedded in the wall (F16L11/11 takes precedence)
- F16L 11/125: {non-inflammable or heat-resistant hoses}
- F16L 59/153: for flexible pipes
- F24F 13/0218: {Flexible soft ducts, e.g. ducts made of permeable textiles}
- B64F 1/364: {Mobile units}
- F16L: PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F24F: AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING (removing dirt or fumes from areas where they are produced B08B15/00; vertical ducts for carrying away waste gases from buildings E04F17/02; tops for chimneys or ventilating shafts, terminals for flues F23L17/02)
- B64F: GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR

## Abstract

A preconditioned air hose includes an abrasion-resistant external layer made of robust nylon, an insulating layer, and an inner layer. The robust external layer protects the air hose from wear and degradation due to abrasion. The external layer may be made of a fabric with an abrasion resistance of at least 22,000 cycles to failure as measured using the ASTM D 3884 standard. This external layer fabric may be composed of filaments having a linear density of about 1,000 denier. The external layer fabric may weigh about 10.8 ounces per square yard.

## Claims

### Claim 1

An air delivery hose assembly, comprising an external layer comprising a fabric having an abrasion resistance of at least 22,000 cycles to failure as measured using the ASTM D 3884 standard.

### Claim 2 (depends on 1)

The air delivery hose assembly of claim 1, further comprising an inner layer.

### Claim 3 (depends on 2)

The air delivery hose assembly of claim 2, further comprising an insulating layer disposed between an inner surface of the external layer and an outer surface of the inner layer.

### Claim 4 (depends on 1)

The air delivery hose assembly of claim 1, further comprising a structural reinforcing element.

### Claim 5 (depends on 4)

The air delivery hose assembly of claim 4, wherein the structural reinforcing element comprises a coil of wire.

### Claim 6 (depends on 1)

The air delivery hose assembly of claim 1, wherein the fabric comprises nylon.

### Claim 7 (depends on 1)

The air delivery hose assembly or claim 1, wherein the nylon comprises nylon 6,6.

### Claim 8 (depends on 1)

The air delivery hose assembly of claim 1, wherein each filament of the fabric has a linear density in the range from about 800 to about 1,200 denier.

### Claim 9 (depends on 1)

The air delivery hose assembly of claim 1, wherein each filament of the fabric has a linear density of about 1,000 denier.

### Claim 10 (depends on 1)

The air delivery hose assembly of claim 1, wherein the fabric has a weight in the range from about 2 to about 17 ounces per square yard.

### Claim 11 (depends on 1)

The air delivery hose assembly of claim 1, wherein the fabric has a weight of about 10.8 ounces per square yard.

### Claim 12 (depends on 1)

The air delivery hose assembly of claim 1, wherein the fabric has a color of at least one of CMYK standard format color 0,40,100,0 or RGB standard format color 255,153,0.

### Claim 13 (depends on 1)

The air delivery hose assembly of claim 1, wherein the fabric comprises a waterproof coating.

### Claim 14 (depends on 13)

The air delivery hose assembly of claim 13, wherein the waterproof coating comprises polyurethane.

### Claim 15 (depends on 3)

The air delivery hose assembly of claim 3, wherein the insulating layer comprises a radiant barrier.

### Claim 16 (depends on 3)

The air delivery hose assembly of claim 3, wherein the insulating layer has a reflectivity of about 0.97 that is obtained by a measurement method based on ASTM C 1371.

### Claim 17 (depends on 4)

The air delivery hose assembly of claim 4, wherein the structural reinforcing element is external to the external fabric layer.

### Claim 18 (depends on 17)

The air delivery hose assembly of claim 17, wherein the structural reinforcing element is covered by an abrasion-resistant scuff strip.

### Claim 19 (depends on 18)

The air delivery hose assembly of claim 18, wherein the abrasion-resistant scuff strip comprises at least one of rubber or the fabric having an abrasion resistance of at least 22,000 cycles to failure as measured using the ASTM D 3884 standard.

### Claim 20 (depends on 4)

The air delivery hose assembly of claim 4, wherein the structural reinforcing element is internal to the external fabric layer.

### Claim 21

A method of manufacturing an air hose assembly, comprising:
creating at least one panel comprising an external layer made of a fabric having an abrasion resistance of at least 22,000 cycles to failure as measured using the ASTM D 3884 standard;
folding the panel or combining two of the panels such that inner surfaces of the panels are disposed in mutually facing orientation; and
securing at least one edge of the folded panel or combined panels to form a tubular structure.

### Claim 22 (depends on 21)

The method of manufacturing of claim 21, wherein the at least one panel further comprises an inner layer.

### Claim 23 (depends on 22)

The method of manufacturing of claim 22, wherein the at least one panel further comprises an insulating layer disposed between an inner surface of the external layer and an outer surface of the inner layer.

### Claim 24 (depends on 22)

The method of manufacturing of claim 22, wherein creating the panel comprises sewing at least the external layer and the inner layer together.

### Claim 25 (depends on 21)

The method of manufacturing of claim 21, further comprising placing a webbing over the at least one edge of the folded panel or combined panels.

### Claim 26 (depends on 21)

The method of manufacturing of claim 21, wherein securing the at least one edge of the folded panel or combined panels comprises at least one of sewing or a heat welding process.

### Claim 27 (depends on 21)

The method of manufacturing of claim 21, further comprising securing a structural reinforcing element to the tubular structure.

### Claim 28 (depends on 27)

The method of claim 27, wherein the structural reinforcing element comprises a coil of wire.

### Claim 29 (depends on 27)

The method of manufacturing of claim 27, wherein securing comprises sewing an abrasion-resistant scuff guard around the structural reinforcing element to the tubular structure.

### Claim 30

An air delivery hose assembly, comprising:
an external layer comprising a fabric made of nylon 6,6 having a linear density of between about 800 and 1200 denier and a weight of less than about 17 ounces per square yard;
an insulating layer; and
an inner layer; and
wherein the layers are joined to form a tubular structure that, for a nominal exterior diameter of about 14 inches, has a weight of about 0.55 pounds per foot.

### Claim 31 (depends on 30)

The air delivery hose assembly of claim 30, wherein the fabric has a linear density of about 1,000 denier.

### Claim 32 (depends on 30)

The air delivery hose assembly of claim 30, wherein the fabric has a weight of about 10.8 ounces per square yard.

### Claim 33 (depends on 30)

The air delivery hose assembly of claim 30, wherein the fabric has an abrasion resistance of at least 22,000 cycles to failure as measured using the ASTM D 3884 standard.
