# US 2008/0184645 A1 · Roof and wall covering with improved corner construction

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- Number: US 2008/0184645 A1
- Document ID: US20080184645A1
- Status: Published application
- Kind: A1
- Application number: 11/702,256
- Filed: 2007-02-05
- Published: 2008-08-07
- Earliest claimed: 2007-02-05
- Assignees: Nailite International
- Inventors: Robert Trabue; Stefan Schwarz
- Web page: https://patentgrep.com/patent/US20080184645A1

## CPC

- E04F 13/0864: {composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover}
- E04D 1/265: {the roofing elements being rigid, e.g. made of metal, wood or concrete}
- E04D 1/29: {Means for connecting or fastening adjacent roofing elements}
- E04D 1/30: Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles (E04D3/40 takes precedence)
- E04F: FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS (windows, doors E06B)
- E04D: ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS (coverings of outer walls by plaster or other porous material E04F13/00)

## Abstract

A wall covering comprising plastic molded wall panels and corner moldings each formed with simulated cedar shake shingles. The corner molding shingles are mountable in partially overlying relation to the shingles of adjacent wall panels and a previously mounted corner molding. The corner moldings further each have upper marginal edge regions that are positionable into tight fitting underlying relation to the wall panels in a course immediately above the corner molding for providing a more natural hand cut shake appearance. The corner moldings have mounting latches and hooks which are longitudinally severable to permit mounting on all surfaces that define corners substantially greater than 90°, and the corner moldings preferably are formed with different patterns of simulated shake for further contributing to their natural appearance.

## Claims

### Claim 1

A wall covering for a pair of wall surfaces that form a corner comprising:
a plurality of elongated wall panels each formed with a plurality of simulated building elements, said wall panels being mounted on said wall surfaces in a plurality of horizontal courses with a lower marginal edge region of each wall panel in partially overlying relation to an upper marginal edge region of a previously mounted course of said wall panels,
a plurality of corner moldings each laterally adjoining the wall panels of horizontally adjacent courses, said corner moldings each being formed by a pair of building elements disposed at an angle to each other corresponding substantially to the angle of the wall surfaces that define a corner upon which the corner molding is mounted, said corner moldings being mounted on the corner of said wall surfaces with the building elements thereof in partially overlying relation to the building elements of the wall panels of horizontally adjacent courses and with upper marginal edge regions of the corner molding building elements being positioned in underlying relation to the wall panels in a course immediately above the corner molding.

### Claim 2 (depends on 1)

The wall covering of claim 1 in which said corner moldings are mounted with building elements thereof in partially overlying relation to the building elements of an underlying previously mounted corner molding.

### Claim 3 (depends on 1)

The wall covering of claim 1 in which the upper marginal edge regions of the building elements of said corner moldings are positioned in underlying relation to the wall panel in a course immediately above the corner molding with sufficient frictional contact as to support the weight of the corner molding without manual support during mounting of the corner molding on the wall surfaces.

### Claim 4 (depends on 1)

The wall covering of claim 1 in which said corner molding building elements have rearwardly directed side flanges for bearing overlying engagement with the building elements of horizontally adjacent wall panels and rearwardly directly bottom flanges for bearing engagement with the building elements of an underlying corner molding.

### Claim 5 (depends on 4)

The wall covering of claim 4 in which said bottom flanges of said corner molding each define an overlying stacked arrangement of building elements.

### Claim 6 (depends on 1)

The wall covering of claim 1 in which said side flanges have a narrowing tapered configuration in an upward direction for defining a chamfered upper end to facilitate forceful positioning the corner molding building elements in underlying relation to a previously mounted wall panel in a course above the corner molding.

### Claim 7 (depends on 1)

The wall covering of claim 1 in which each said corner molding has a mounting and latch mechanism extending upwardly from the upper marginal edge region of the building elements and a latching engaging hook extending rearwardly of the corner molding adjacent a lower end thereof, said mounting and latch mechanism comprising mounting flanges for mounting the corner molding on the wall surfaces and a latch having a downwardly opening hook receiving aperture, and said hook of one corner member being engageable with the downwardly opening hook receiving aperture of the previously mounted corner molding for aligning the corner molding in relation to the previously mounted corner molding, and said engaged hook and latch being operative for captively retaining the building elements of the corner molding in engaging relation with the building elements of the adjacent wall panels and underlying corner molding and preventing outward movement of a lower end of the corner molding with respect to the underlying wall panels and previously mounted corner molding.

### Claim 8 (depends on 7)

The wall covering of claim 7 including a starting clip mountable on the wall surfaces between the wall panels of the lower most horizontal courses, said starting clip comprising a pair of mounting flanges positioned on the wall surfaces about the corner and a forwardly directly latch defining a downwardly opening hook receiving aperture for receiving a hook of a first lower-most corner molding of the wall covering as an incident to mounting of the first corner molding and for retaining the corner molding in aligned and overlying relation with building elements of horizontally adjacent wall panels.

### Claim 9 (depends on 7)

The wall covering of claim 7 in which said corner moldings each are molded with said building elements disposed at a right angle to each for mounting on right angled corners, and said latch and hook of each corner molding being longitudinally severable to permit mounting of the corner molding on wall surfaces that define angles of at least 120° while permitting interengagement of the longitudinally severed latch and hooks of overlapping corner moldings during mounting.

### Claim 10 (depends on 9)

The wall covering of claim 9 in which said latch comprises angled walls which define said downwardly opening hook receiving aperture in an underside thereof, and said hook of each corner molding has an upwardly extending V-shape defined by a pair of angled flanges sized complementary to the downwardly opening hook receiving aperture of the latch, and said latch and hook being longitudinally severable along the respective junctions of said angled walls and flanges.

### Claim 11 (depends on 10)

The wall covering of claim 10 including a starting clip mountable on the wall surfaces between the wall panels of the lower most horizontal courses, said starting clip comprising a pair of mounting flanges positioned on the wall surfaces about the corner and a forwardly directly latch defining a downwardly opening hook receiving aperture for receiving a hook of a first lower-most corner molding of the wall covering as an incident to mounting of the first corner molding and for retaining the corner molding in aligned and overlying relation with building elements of horizontally adjacent wall panels, and said starting clip hook being longitudinally severable to permit mounting of said starting clip on wall surfaces that define angles of at least 120° while permitting inner-engagement of the longitudinally severed starting clip hook with a longitudinally severed latch of a mounted corner molding.

### Claim 12 (depends on 1)

The wall covering of claim 1 in which said corner moldings and wall panels each are formed with a single tier of simulated building elements.

### Claim 13

A wall covering for a pair of wall surfaces that form a corner comprising:
a plurality of elongated wall panels each formed with a plurality of simulated shake shingle, said wall panels being mounted on said wall surfaces in a plurality of horizontal courses with a lower marginal edge region of each wall panel in partially overlying relation to an upper marginal edge region of a previously mounted course of said wall panels,
a plurality of corner moldings each laterally adjoining the wall panels of horizontally adjacent courses, said corner moldings each being formed with simulated shake shingles disposed at an angle to each other corresponding substantially to the angle of the wall surfaces that define a corner upon which the corner molding is mounted,
said corner moldings including a first form of corner molding having a first form of simulated shake shingle design, said corner moldings including a second form of corner molding having a second form of cedar shake shingle design different from said first form, and said corner moldings of said first form and second form being mounted on said corner of said wall surfaces in a repeating alternating sequence.

### Claim 14 (depends on 13)

The wall covering of claim 13 in which said corner moldings have at least one simulated shake shingle on a right side thereof disposed at an angle to at least one simulated shake shingle on a left side thereof, said corner moldings of said first form have a simulated shake shingle on the right side thereof that has a greater horizontal width than the simulated shake shingle on the left side, and said corner moldings of said second form have a simulated shake shingle on a right side that has a lesser horizontal width than the simulated shake shingle on the left side.

### Claim 15 (depends on 13)

The wall covering of claim 13 in which said corner moldings each are formed with a stacked arrangement of two simulated shake shingles on a right side thereof and a stacked arrangement of two shake shingles on a left side thereof disposed at an angle to the simulated shake shingle on the right, and each said stacked arrangement of simulated shake shingles includes an outer shake shingle and underlying inner shake shingle.

### Claim 16 (depends on 15)

The wall covering of claim 15 in which said inner and outer shake shingles of each stacked arrangement have different horizontal widths.

### Claim 17 (depends on 16)

The wall covering of claim 16 in which each said inner simulated shake shingles is recessed longitudinally with respect to an overlying outer shake shingle.

### Claim 18 (depends on 16)

The wall covering of claim 16 in which each said stacked arrangement of simulated shake shingle is defined by a rearwardly directly bottom flange of the corner molding.

### Claim 19 (depends on 13)

The wall covering of claim 13 in which said corner moldings each have rearwardly directed side flanges which define tapered sides of simulated cedar shake shingles.

### Claim 20

A one piece corner molding for a wall covering mountable on two wall surfaces that form a corner and which includes a plurality of laterally adjacent wall panels each formed with a plurality of simulated building elements comprising:
a pair of building elements disposed at an angle to each other corresponding substantially to the angle of the wall surfaces that define a corner upon which the corner molding is mounted,
said building elements have rearwardly directed side flanges for bearing overlying engagement with the building elements of horizontally adjacent wall panels and rearwardly directly bottom flanges for bearing engagement with the building elements of an underlying corner molding,
a mounting and latch mechanism extending upwardly from the upper marginal edge region of the building elements, a latching engaging hook extending rearwardly of the corner molding adjacent a lower end thereof,
said mounting and latch mechanism comprising mounting flanges for mounting the corner molding on the wall surfaces and a latch having a downwardly opening hook receiving aperture,
said hook of one corner member being engageable with the downwardly opening hook receiving aperture of the previously mounted corner molding for aligning the corner molding in relation to the previously mounted corner molding, and
said engaged hook and latch being operative for captively retaining the building elements of the corner molding in engaging relation with the building elements of the adjacent wall panels and underlying corner molding and preventing outward movement of a lower end of the corner molding with respect to the underlying wall panels and previously mounted corner molding.

### Claim 21 (depends on 20)

The wall covering of claim 20 in which said bottom flanges each define an overlying stacked arrangement of building elements comprising an outer building element and an underlying inner building element with a width different than the outer building element.

### Claim 22 (depends on 21)

The wall covering of claim 21 in which said inner building element of each stacked arrangement is recessed longitudinally relative to the outer building element.

### Claim 23 (depends on 20)

The wall covering of claim 20 in which said side flanges have a narrowing tapered configuration in an upward direction for defining a chamfered upper end to facilitate forceful positioning the corner molding building elements in underlying relation to a previously mounted wall panel in a course above the corner molding.

### Claim 24 (depends on 20)

The wall covering of claim 20 in which said latch extends forwardly of the mounting flanges thereof.

### Claim 25 (depends on 24)

The wall covering of claim 24 in which the latch of each corner molding comprises a forwardly extending latch structure having angled walls which define said downwardly opening hook receiving aperture in an underside thereof.

### Claim 26 (depends on 25)

The wall covering of claim 25 in which said hook of each corner molding has an upwardly extending V-shape defined by a pair of angled flanges sized complementary to the downwardly opening hook receiving aperture of the latch.

### Claim 27

A one piece corner molding for a wall covering mountable on two wall surfaces that form a corner and which includes a plurality of laterally adjacent wall panels each formed with a plurality of simulated building elements comprising:
a pair of building elements disposed at an angle to each other corresponding substantially to the angle of the wall surfaces that define a corner upon which the corner molding is mounted,
a stacked arrangement of at least two simulated shake shingles on a right side thereof and a stacked arrangement of two shake shingles on a left side thereof disposed at an angle to the simulated shake shingle on the right,
said left and right stacked arrangements of simulated shake being disposed at an angle to each corresponding substantially to the angle of the wall surfaces that define a corner upon which the corner molding is mounted, and
each said stacked arrangement of simulated shake shingles includes an outer shake shingle and underlying inner shake shingle.

### Claim 28 (depends on 27)

The wall covering of claim 27 in which said inner and outer simulated shake shingles of each stacked arrangement have different horizontal widths.

### Claim 29 (depends on 28)

The wall covering of claim 28 in which said outer shake shingle of each stacked arrangement has a greater horizontal width than the inner shake shingle.

### Claim 30 (depends on 28)

The wall covering of claim 28 in which each said inner simulated shake shingle is recessed longitudinally with respect to an overlying outer shake shingle.

### Claim 31 (depends on 28)

The wall covering of claim 28 in which each said stacked arrangement of simulated shake shingle is defined by a rearwardly directly bottom flange of the corner molding.

### Claim 32 (depends on 27)

The wall covering of claim 27 in which said corner moldings each have rearwardly directed side flanges which define tapered sides of simulated cedar shake shingles.

### Claim 33

A method of forming a wall cover for a pair of wall surfaces that define a corner which is substantially greater than 90° comprising the steps of:
providing a plurality of elongated wall panels each formed with a plurality of simulated building elements, providing a plurality of corner moldings each formed with a pair of building elements disposed substantially at a right angle to each other, a mounting and latch mechanism extending upwardly from an upper marginal edge region of the building elements and a latch engaging hook extending rearwardly of the corner molding adjacent a lower end thereof,
mounting said wall panels in horizontal courses beginning with a lower-most course and with the lower marginal edge region of each panel in partially overlying relation to an upper marginal edge region of a previously mounted course of wall panels,
longitudinally severing said mounting and latch mechanism and said hook of each corner molding, and
mounting said building element on said wall surfaces with the longitudinally severed hook of one building element in interengaged relation with the longitudinally severed mounting and latch mechanism of the underlying building element.

### Claim 34 (depends on 33)

The method of claim 33 including providing a starting clip having mounting flanges and a hook receiving latch, longitudinally severing said hook receiving latch of said starting clip, mounting said starting clip about the corner of said wall surfaces adjacent a lower end of said first course of wall panels, and mounting a first lower most corner molding on said corner of said wall surfaces with the longitudinally severed hook of said corner molding in engagement with the longitudinally severed latch of said starting clip.
