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US 2008/0073804 A1Published application
Method for producing contact lenses
OwnerYasuo Matsuzawa, Chong Chai Tinginventors
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Abstract
The invention provides an improved process for manufacturing silicone-hydrogel contact lenses. The improvement includes use of alternative use of hot water and room-temperature or cold water to in the steps of separating a mold into a male mold half and female mold half and dislodging (or removing or de-blocking) a lens from its adhering mold half after the lens being cured and before lens extraction.
Claims20
A method for producing contact lenses, comprising the steps of:
- a) providing a mold including a male mold half having a first molding surface and a female mold half having a second molding surface, wherein the male and female mold halves are configured to receive each other such that a mold cavity is formed between the first and second molding surfaces when the mold is closed;
- b) dispensing an amount of a silicone hydrogel lens-forming material into one of the male and female mold halves;
- c) mating the male and female mold halves to close the mold;
- d) curing the silicone hydrogel lens-forming material located between the two mold halves, thereby forming a molded silicone hydrogel contact lens;
- e) soaking the mold with the molded silicone hydrogel contact lens therein in hot water for a time sufficient long to allow the hot water get into the mold and hydrate the molded lens therein;
- f) separating the mold into the male and female mold halves, with the silicone hydrogel contact lens adhered on one of the male and female mold halves;
- g) optionally soaking the lens adhered on the lens-adhering mold half in hot water for a time sufficient to allow the hot water penetrate into interface between the lens and the lens-adhering mold half so as to reduce adhesion between the lens and the lens-adhering mold half;
- and
- h) soaking the lens adhered on the lens-adhering mold half in room-temperature or cold water to cause the lens and the lens-adhering mold half contract differentially so as to facilitate dislodging of the lens from the lens-adhering mold half;
- and removing the lens from the lens-adhering mold half for further processing.
7 more elements
Dependencies are inferred from the claim text.