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US 2007/0175672 A1Published application
Cutting elements and bits incorporating the same
AssigneeSmith International, Inc.
InventorsRonald K. Eyre, John L. Williams
Life of this patent
Estimating the term…
Abstract
Cutting elements and bits incorporating such cutting elements are provided. The cutting elements have a substrate, a first ultra hard material layer formed over the substrate, and a second ultra hard material layer formed over the first ultra hard material layer. The second ultra hard material layer has a thickness in the range of 0.05 mm to 2 mm.
Claims24
A cutting element comprising:
- a substrate;
- a first ultra hard material layer formed over the substrate;
- and
- a second ultra hard material layer formed over the first ultra hard material layer, wherein the second ultra hard material layer has a thickness in the range of 0.05 mm to 2 mm.
1 more element
A bit comprising:
- a body;
- and
- a cutting element mounted on the body, the cutting element comprising,
- a substrate, and
- a cutting layer formed over the substrate, the cutting layer comprising,
- a first ultra hard material layer formed over the substrate, and
- a second ultra hard material layer formed over the first ultra hard material layer, wherein the second ultra hard material layer has a thickness in the range of 0.05 mm to 2 mm, wherein said second ultra hard material layer is oriented for making contact with an object to be drilled by said bit.
4 more elements
A method for improving the cutting efficiency of a cutting layer comprising;
- forming a cutting element having a substrate, a first ultra hard material layer over the substrate and a second ultra hard material layer over the first ultra hard material layer, wherein the second ultra hard material layer has a thickness in the range of 0.05 mm to 2 mm, wherein the first ultra hard material layer wears faster than the second ultra hard material layer, wherein said first and second ultra hard material layers define the cutting layer;
- cutting an object with said cutting layer wearing a portion of the second ultra hard material layer exposing a portion of the first ultra hard material layer defining a wear scar exposing the first ultra hard material layer surrounded by the second ultra hard material layer;
- and
- continuing cutting said object with said cutting layer causing the inner layer to wear faster than the outer layer forming at least a lip on the outer layer having a cutting edge surrounding the wear scar.
1 more element
Dependencies are inferred from the claim text.