Manufacturing gallium nitride substrates by lateral overgrowth through masks and devices fabricated thereof
AssigneeLumilog
InventorsBernard Beaumont, Jean-Pierre Faurie, Pierre Gibart
Life of this patent
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AssigneeLumilog
InventorsBernard Beaumont, Jean-Pierre Faurie, Pierre Gibart
Estimating the term…
Gallium nitride substrates are grown by epitaxial lateral overgrowth using multiple steps. On a masked substrate having openings areas, selective growth produces first triangular stripes in which most of the threading dislocations are bent at 90°. In a second step, growth conditions are changed to increase the lateral growth rate and produce a flat (0001) surface. At this stage the density of dislocations on the surface is <5×107 cm 2. Dislocations are primarily located at the coalescence region between two laterally grown facets pinching off together. To further decrease the dislocation density a second masking step is achieved, with the openings exactly located above the first ones. Threading dislocations (TDs) of the coalescence region do not propagate in the top layer. Therefore the density of dislocations is lowered below <1×107 cm lover the entire surface.
Process for producing an epitaxial layer of gallium nitride (GaN) comprising:—the deposition of a GaN layer on a substrate,—the deposition of a first mask with a plurality of first openings forming patterns,—a first regrowth of a gallium nitride layer on the said mask under epitaxial conditions,—a second regrowth of gallium nitride, with a doping agent as an enhancer of lateral growth with respect to the vertical growth so as to induce the deposition of gallium nitride features and anisotropic and lateral growth of said features,—the deposition of a second mask with a plurality of second openings forming the same patterns as the first openings exactly above the first ones, providing that the pitch of the pattern of the first openings is exactly identical or twice the pitch of the second openings,—a third regrowth of a gallium nitride layer on the second mask under epitaxial conditions,—a fourth regrowth of gallium nitride, with a doping agent as an enhancer of lateral growth with respect to the vertical growth so as to induce the deposition of gallium nitride features and anisotropic and lateral growth of said features.
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