Catalysts for olefin polymerization
AssigneeChevron Phillips Chemical Company LP
InventorAlbert Masino
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Abstract
This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
Claims20
A catalyst composition comprising:
- a) a transition metal compound with the following formula:
- wherein:
- M is chromium or vanadium;
- R, R1, R2, R3, R4 are independently an alkyl, aryl, alkaryl or arylaryl group, anyone of which has 1-20 carbon atoms;
- a is 1, 2 or 3;
- Z is a monovalent anionic group;
- Z′ is a monovalent anionic group;
- b is 0, 1 or 2, and c is 0, 1 or 2;
- L is a neutral donor ligand;
- d is 0, 1 or 2;
- and
- b) a chemically-treated solid oxide.
A catalyst composition comprising:
- a) a transition metal compound with the following formula:
- wherein:
- M is chromium, vanadium;
- R, R1, R2, R3, R4 are independently an alkyl, aryl, alkaryl or arylaryl group, anyone of which has 1-20 carbon atoms;
- a is 1, 2 or 3;
- Z is an alkyl, aryl, or halogen;
- Z′ is an alkyl, aryl, or halogen;
- b is 0, 1 or 2, and c is 0, 1 or 2;
- L is an ether, furan or nitrile;
- d is 0, 1 or 2;
- and
- (Z) and (Z′) are independently an aliphatic group, an aromatic group, a cyclic group, a combination of aliphatic and cyclic groups, an oxygen group, a sulfur group, a nitrogen group, a phosphorus group, an arsenic group, a carbon group, a silicon group, a germanium group, a tin group, a lead group, a boron group, an aluminum group, an inorganic group, an organometallic group, or a substituted derivative thereof, any one of which having from 1 to about 20 carbon atoms;
- or a halide;
- b) a chemically-treated solid oxide comprising a solid oxide treated with an electron-withdrawing anion, wherein
- the solid oxide is silica, alumina, silica-alumina, aluminum phosphate, heteropolytungstates, titania, zirconia, magnesia, boria, zinc oxide, mixed oxides thereof, or mixtures thereof;
- and
- the electron-withdrawing anion is fluoride, chloride, bromide, phosphate, triflate, bisulfate, sulfate, or combinations thereof;
- and
- c) an organoaluminum compound with the following formula:
- Al(X5)(X6)3-n;
- wherein (X5) is a hydrocarbyl having from 1 to about 20 carbon atoms;
- (X6) is alkoxide or aryloxide, any one of which having from 1 to about 20 carbon atoms, halide, or hydride;
- and
- n is a number from 1 to 3, inclusive.
A process to produce a catalyst composition comprising contacting a transition metal compound and an activator, wherein:
- a) the transition metal compound has the following formula:
- wherein:
- M is chromium, vanadium;
- R, R1, R2, R3, R4 are independently an alkyl, aryl, alkaryl or arylaryl group, anyone of which has 1-20 carbon atoms;
- a is 1, 2 or 3;
- Z is a monovalent anionic group;
- Z′ is a monovalent anionic group;
- b is 0, 1 or 2, and c is 0, 1 or 2;
- L is an ether, furan or nitrile;
- d is 0, 1 or 2;
- and
- b) the activator is a chemically-treated solid oxide combined with an organoaluminum compound.
A process for polymerizing olefins comprising contacting a catalyst composition with at least one type of olefin monomer, wherein the catalyst composition comprises:
- a) transition metal compound with the following formula:
- wherein:
- M is chromium, vanadium;
- R, R1, R2, R3, R4 are independently an alkyl, aryl, alkaryl or arylaryl group, anyone of which has 1-20 carbon atoms;
- a is 1, 2 or 3;
- Z is a monovalent anionic group;
- Z′ is a monovalent anionic group;
- b is 0, 1 or 2, and c is 0, 1 or 2;
- L is an ether, furan or nitrile;
- d is 0, 1 or 2;
- and
- b) the activator is a chemically-treated solid oxide combined with an organoaluminum compound.
The process of claim 20 wherein the olefin monomer is ethylene.
Dependencies are inferred from the claim text.