Ceramic core bodies
AssigneeROLLS-ROYCE plc
InventorsJamie McGourlay, Bhupendra Prajapati
Life of this patent
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AssigneeROLLS-ROYCE plc
InventorsJamie McGourlay, Bhupendra Prajapati
Estimating the term…
Firing of ceramic cores (1) is important in order to achieve manufacturing processes. These ceramic cores (1) are generally formed in a “green” state which has limited mechanical strength and may be distorted during the firing process by non-uniform thermal effects, etc. By providing a tube or containment 2 which is located on a saggar base 3 and surrounded by firing media 4, it is possible to achieve an initial pre-firing step whereby the “green” state core 1 is located through a stem 1a in an initial partial depth 5 of firing media 4 in the tube or containment 2 until it achieves a sufficient mechanical strength to enable positional adjustment. Thus, the green core will be pre-fired in a kiln solely supported through the stem 1a and then the core adjusted using a tool such as an engineering rule. There is a positional accuracy between the walls of the tube or containment 2 and the saggar base 3 between all cores and then the tubes 2 filled and leveled with further firing media 4 for the main firing of the core 1 in use.
A method of ceramic core firing characterised by placing a containment upon a base, locating a firing media within and about the containment, locating a core in the containment with positional surety, whereby the depth of firing media about the core is regulated in terms of the gap to the walls of the containment and to ends of the containment and firing of the combination of the base, the containment and the core in an oven to stabilise the core geometry.
A ceramic firing arrangement for a core, the arrangement comprising a base, the arrangement characterised in that there is a containment for a core, the base and containment associated to present firing media within and about the containment, the containment ensuring that the depth of the firing media about the core is regulated as the gap to walls of the containment and to ends of the containment for uniformity of thermal environment about the core due to differences in thermal properties of the core and the firing media over a thermal cycle and/or in comparison with other cores of desired profile.
Dependencies are inferred from the claim text.