Rare earth permanent magnet
AssigneeShin-Etsu Chemical Co., Ltd.
InventorsHajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Abstract
A rare earth permanent magnet is in the form of a sintered magnet body having a composition R1aR2bTcAdFeOfMg wherein F and R2 are distributed such that their concentration increases on the average from the center toward the surface of the magnet body, and grain boundaries having a concentration of R2/(R1+R2) which is on the average higher than the concentration of R2/(R1+R2) contained in primary phase grains of (R1,R2)2T14A tetragonal system form a three-dimensional network structure which is continuous from the magnet body surface to a depth of at least 10 μm. The invention provides R—Fe—B sintered magnets which exhibit a high coercive force.
Claims6
A rare earth permanent magnet in the form of a sintered magnet body having an alloy composition R1aR2bTcAdFeOfMg wherein R1 is at least one element selected from rare earth elements inclusive of Sc and Y and exclusive of Tb and Dy, R2 is one or both of Tb and Dy, T is one or both of iron and cobalt, A is one or both of boron and carbon, F is fluorine, O is oxygen, and M is at least one element selected from the group consisting of Al, Cu, Zn, In, Si, P, S, Ti, V, Cr, Mn, Ni, Ga, Ge, Zr, Nb, Mo, Pd, Ag, Cd, Sn, Sb, Hf, Ta, and W, a through g indicative of atom percents of the corresponding elements in the alloy have values in the range:
- 10≦a+b≦15, 3≦d≦15, 0.01≦e≦4, 0.04≦f≦4, 0.01≦g≦11, the balance being c, said magnet body having a center and a surface,
- wherein constituent elements F and R2 are distributed such that their concentration increases on the average from the center toward the surface of the magnet body, and grain boundaries having a concentration of R2/(R1+R2) which is on the average higher than the concentration of R2/(R1+R2) contained in primary phase grains of (R1,R2)2T14A tetragonal system form a three-dimensional network structure which is continuous from the magnet body surface to a depth of at least 10 μm.
Dependencies are inferred from the claim text.