Process for making combustion enhancement device for internal combustion engines

A process for making a combustion enhancement device for internal combustion engines comprising:

• printing a substance substantially in a deposition area on a first side of a base material and substantially not in a cutting area, wherein the deposition area and the cutting area are defined by a pattern, wherein the substance includes a component emitting particles selected from the group consisting of alpha particles and beta particles;
• cutting the base material substantially in the cutting area;
• and
• forming holes in the base material by bending cut portions formed during the cutting wherein faces of the cut portions formerly comprising the first side of the base material and having the substance deposited thereupon face inwardly towards each respectively formed hole.

A process for making a combustion enhancement device for internal combustion engines comprising:

• providing an aluminum base material, approximately 0.1 mm to 0.6 mm thick, having a first side and a second side;
• using a pattern to define a plurality of designated cutting areas on the base material, wherein each designated cutting area includes a first cut line and a second cut line substantially perpendicular to the first cut line, wherein a plurality of tabs are formed when the aluminum base material is cut in each designated cutting area, wherein the first cut line and the second cut line define four triangular tabs of approximately equal size wherein a square hole is formed in the base material when the four triangular tabs are bent in the direction of the second side, wherein the square hole comprises a range of area of approximately 100 square millimeters to approximately 625 square millimeters;
• printing a rare earth substance on the first side of the aluminum base material using a silk screen type printing method, wherein the rare earth substance comprises:
• about fifty percent or more of fine particles of an ore containing a rare earth metal;
• and
• about fifty percent or less of mineral paint, wherein the silk screen type printing method includes a pattern configured to prohibit deposition of the rare earth substance on the designated cutting area and to allow deposition on the remainder;
• forming a plurality of tabs by cutting each designated cutting area;
• and
• forming an array of holes by bending each tab in the direction of the second side wherein an angle between a second side plane of each tab and a second side plane of the second side is approximately ninety degrees;
• and
• using a pattern to define a section cutting area wherein the pattern is further configured to prohibit deposition of the rare earth substance on the section cutting area and wherein the base material may be separated into a plurality of separate units after cutting the section cutting area.