Multiple exposure method for forming a patterned photoresist layer
AssigneeTaiwan Semiconductor Manufacturing Company, Ltd.
InventorCheng-Ming Lin
Life of this patent
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Abstract
A method for exposing a blanket photoresist layer employs: (1) a first direct write exposure of the blanket photoresist layer to form therein an exposed peripheral sub-region of a desired exposed pattern; and (2) a second masked photoexposure of the blanket photoresist layer to form therein a masked photoexposed bulk sub-region of the desired exposed pattern which overlaps but does not extend beyond the exposed peripheral sub-region. The once masked photoexposed once direct write exposed blanket photoresist layer may be developed to form a patterned photoresist layer employed for forming a patterned opaque layer border within an opaque bordered attenuated phase shift mask.
Claims20
A method for photoexposing a blanket photoresist layer comprising:
- providing a substrate;
- forming over the substrate a blanket photoresist layer;
- exposing the blanket photoresist layer while employing a first direct write exposure method to form within the blanket photoresist layer an exposed peripheral sub-region of a desired exposed pattern, the exposed peripheral sub-region having an inner border and an outer border;
- and
- photoexposing the blanket photoresist layer while employing a second masked photoexposure method to form within the blanket photoresist layer a masked photoexposed bulk sub-region of the desired exposed pattern, where the masked photoexposed bulk sub-region overlaps the inner border but does not reach the outer border, to form the desired exposed pattern within a once masked photoexposed once direct write exposed blanket photoresist layer.
A method for forming a patterned layer comprising:
- providing a substrate;
- forming over the substrate a target layer;
- forming upon the target layer a blanket photoresist layer;
- exposing the blanket photoresist layer while employing a first direct write exposure method to form within the blanket photoresist layer an exposed peripheral sub-region of a desired exposed pattern, the exposed peripheral sub-region having an inner border and an outer border;
- photoexposing the blanket photoresist layer while employing a second masked photoexposure method to form within the blanket photoresist layer a masked photoexposed bulk sub-region of the desired exposed pattern, where the masked photoexposed bulk sub-region overlaps the inner border but does not reach the outer border, to form the desired exposed pattern within a once masked photoexposed once direct write exposed blanket photoresist layer;
- developing the once masked photoexposed once direct write exposed blanket photoresist layer to form a patterned photoresist layer;
- and
- employing the patterned photoresist layer as an etch mask for etching the target layer to form a patterned target layer.
A method for forming a phase shift mask comprising:
- providing a transparent substrate;
- forming over the transparent substrate a patterned attenuating phase shift material layer;
- forming aligned upon the patterned attenuating phase shift material layer a patterned opaque material layer;
- forming upon exposed portions of the transparent substrate, the patterned attenuating phase shift material layer and the patterned opaque material layer a blanket photoresist layer;
- exposing the blanket photoresist layer while employing a first direct write exposure method to form within the blanket photoresist layer an exposed peripheral sub-region of a desired exposed pattern, the exposed peripheral sub-region having an inner border and an outer border;
- photoexposing the blanket photoresist layer while employing a second masked photoexposure method to form within the blanket photoresist layer a masked photoexposed bulk sub-region of the desired exposed pattern, where the masked photoexposed bulk sub-region overlaps the inner border but does not reach the outer border, to form the desired exposed pattern within a once masked photoexposed once direct write exposed blanket photoresist layer;
- developing the once masked photoexposed once direct write exposed blanket photoresist layer to form a patterned photoresist layer;
- and
- employing the patterned photoresist layer as an etch mask for further etching the patterned opaque material layer to form a twice patterned opaque material layer border which leaves exposed a surface portion of the patterned attenuating phase shift material layer.
Dependencies are inferred from the claim text.