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US 2004/0204553 A1Published application
Radical polymerisation method performed in the presence of disulfide compounds
AssigneeRhodia Chimie
InventorJean-Marie Catala
Life of this patent
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Abstract
The invention relates to a method of preparing a composition of living polymers comprising a non-photoinitiated radical polymerisation step using a composition consisting of: at least one ethylenically unsaturated monomer, preferably a methacrylic monomer, at least one disulphide compound having formula (II), i.e. Z1—C(═S)—S—S—C(═S)—Z2; and at least one thermally-activate free radical source which is different from the formula (II) compound.
Claims23
1-22 (canceled)
23:
- A process for the preparation of a polymer composition, comprising a non-photoinitiated radical polymerization stage employing a composition comprising:
- at least one ethylenically unsaturated monomer;
- at least one compound corresponding to the formula (II) below:
- Z1—C(═S)—S—S—C(═S)—Z2 formula (II),
- and
- at least one thermally activatable source of free radicals other than the compound of formula (II),
- where, in the formula (II):
- Z1 and Z2 are identical or different and each represent a radical selected from:
- (i) an alkyl, haloalkyl, perfluoroalkyl, alkenyl, alkynyl, acyl, aryl, arylalkyl, arylalkenyl or arylalkynyl group, or else a carbonaceous ring or a heterocycle, or else a polymer chain;
- (ii) an —OR3 radical, in which R3 denotes a group selected from:
- an alkyl, haloalkyl, perfluoroalkyl, alkenyl, alkynyl, acyl, aryl, arylalkyl, arylalkenyl or arylalkynyl group, or else a carbonaceous ring or a heterocycle, or else a polymer chain;
- a —CRARBPO(ORC)(ORD)group, in which:
- RA and RB each represent, independently of one another, a hydrogen atom, a halogen atom, a perfluoroalkyl group, a carbonaceous ring or a heterocycle, or else an —NO2, —NCO or —CN group or a group selected from the groups
- of —RE, —SO3RE, —ORE, —SRE, —NRERF, —OOCRE, —CONRERF or —SO3RE type, in which the groups represented by RE and RF each independently denote an alkyl, alkenyl, alkynyl, aryl, arylalkyl, arylalkenyl or arylalkynyl group;
- or else RA and RB together form an ═O or ═S group;
- or else RA and RB form, together with the carbon atom to which they are attached, a hydrocarbonaceous ring or a heterocycle;
- and
- RC and RD each represent, independently of one another, a radical corresponding to one of the definitions given above for the RE group;
- or else RC and RD together form a hydrocarbonaceous chain comprising from 2 to 4 carbon atoms optionally interrupted by an —O—, —S— or —NRG-group, where RG corresponds to one of the definitions given above for the RE group;
- or
- (iii) an —NR4R5 group, where:
- R4 and R5 represent, independently of one another, a radical selected from an alkyl, haloalkyl, alkenyl, alkynyl, acyl, ester, aryl, arylalkyl, arylalkenyl or arylalkynyl group or a carbonaceous ring;
- or
- R4 and R5 together form a hydrocarbonaceous chain comprising from 2 to 4 carbon atoms optionally interrupted by an —O—, —S— or —NRH-group, where RH corresponds to one of the definitions given above for the RE group.
21 more elements
24:
- The process of claim 23, wherein the two Z1 and Z2 groups present in the compound of formula (II) are identical.
25:
- The process of claim 23, wherein each of the Z1 and Z2 groups present in the compound of formula (II) is a group of —OR3 type.
26:
- The process of claim 25, wherein the compound of formula (II) is a xanthate disulfide corresponding to the following formula (IIa):
- ZaO—C(═S)—S—S—C(═S)—OZb formula (IIa),
- in which the Za and Zb groups, which are identical or different, each denote a radical selected from alkyl, haloalkyl, aryl or arylalkyl radicals.
27:
- The process of claim 26, wherein each of the Za and Zb groups present in the compound of formula (IIa) denotes an alkyl radical comprising from 2 to 4 carbon atoms, a 2,2,2-trifluoroethyl radical or a phenyl radical.
28:
- The process of claim 23, wherein each of the Z1 and Z2 groups present in the compound of formula (II) is selected from an alkyl group, a haloalkyl group, an alkenyl group or an alkynyl group.
29:
- The process of claim 23, wherein each of the Z1 and Z2 groups present in the compound of formula (II) is an —NR4R5 group.
30:
- The process of claim 29, wherein each of the R4 and R5 groups denotes an alkyl, haloalkyl, aryl, arylalkyl, acyl or ester group or else the R4 and R5 radicals form, with the nitrogen to which they are attached, a substituted or unsubstituted heterocycle.
31:
- The process of claim 23, wherein the ethylenically unsaturated monomer employed corresponds to the formula (I) below:
- H2C═CR1R2 formula (I),
- in which:
- R1 represents a —COOA radical, in which A denotes an alkyl, haloalkyl, perfluoroalkyl, alkenyl, alkynyl, arylalkyl, arylalkenyl or arylalkynyl group;
- and
- R2 represents a hydrogen atom, a halogen atom, an alkyl group, a haloalkyl group or an alkoxy group, it being possible for these alkyl, haloalkyl or alkoxy groups to be unsubstituted or substituted.
3 more elements
32:
- The process of claim 31, wherein, in the composition subjected to the polymerization reaction, the molar ratio of the amount of compound (II) with respect to the amount of monomer (I) is between 1:5 and 1:10 000.
33:
- The process of claim 31, wherein the monomer (I) employed is a methacrylic monomer corresponding to the formula (Ia) below:
- H2C═CR1(CH3) formula (Ia).
34:
- The process of claim 33, wherein the compound of formula (II) employed according to the present invention is a xanthate disulfide corresponding to the following formula (IIa):
- ZaO—C(═S)—S—S—C(═S)—OZ formula (IIa),
- in which the Za and Zb groups, which are identical or different.
35:
- A polymer composition obtainable according to the process of claim 23.
36:
- The polymer composition prepared by the process of claim 23, which includes living polymer chains corresponding to the formula (P) below:
- Z—(C═S)—S—[—CR1R2—CH2—]n—Y formula (P),
- in which:
- the Z radical has any one of the meanings given in claim 23 for the Z1 and Z2 groups present in the compounds of formula (II);
- the R1 and R2 groups can have different meanings within each unit [—CR1R2—CH2—] of the formula (P) and represent, within each unit [—CR1R2—CH2—], two identical or different groups;
- n denotes an integer at least equal to 1;
- and
- Y denotes a radical characteristic of the thermal initiation carried out during the polymerization of the process.
5 more elements
37:
- The composition of claim 36, wherein at least 40% of the polymer chains present in said composition correspond to the definition of said general formula (P).
38:
- The composition of claim 36, which includes living polymer chains corresponding to the formula (P2) below:
- Z′O—(C═S)—S—[—CR1R2—CH2—]n—Y formula (P2),
- in which Z′ denotes a radical selected from alkyl, haloalkyl, aryl or arylalkyl.
39:
- The composition of claim 38, wherein at least 40% of the polymer chains present in said composition correspond to the definition of said general formula (P2).
40:
- A process for the preparation of a block polymer making use of the polymer composition of claim 35 as a reactivatable polymer composition, said process employing the radical polymerization of a mixture comprising said reactivatable composition and at least one ethylenically unsaturated monomer.
41:
- A process for the preparation of a second-generation copolymer, comprising a stage consisting in carrying out the radical polymerization of a mixture comprising:
- a source of free radicals,
- at least one ethylenically unsaturated monomer, and
- a polymer composition as claimed in claim 35.
1 more element
42:
- The copolymerization process of claim 41, characterized in that said polymer composition employed is such that at least 60% of the chains present correspond to the general definition of the formula (P2).
43:
- A copolymer composition, obtainable by the process of claim 41.
44:
- A process for the preparation of an Nth-generation block copolymer, N being an integer greater than or equal to 2, by a radical polymerization process which comprises:
- (A) a first stage consisting in preparing a polymer composition by a process as claimed in claim 23,
- and
- (B) a number (N−1) of radical polymerization stages, each of these stages employing a mixture comprising:
- a source of free radicals,
- at least one ethylenically unsaturated monomer, and
- the polymer obtained in the preceding polymerization stage.
4 more elements