Photo-curing hollow structure and method of curing the same
AssigneeSakura Rubber Co., Ltd.
InventorTetsuya Nakamura
Life of this patent
Estimating the term…
Abstract
The present invention comprises a fluid-injectable internal bag layer, a base-material layer superposed on an external periphery of the internal bag layer and impregnated with a photo-curing resin, and an outer layer superposed on an external periphery of the base-material layer and having transparency. The base-material layer is formed of a composite member serving as a reinforcing fiber layer impregnated with the photo-curing resin, and a grid net superposed on the composite member and preventing flow of the photo-curing resin.
Claims10
A photo-curing hollow structure, comprising:
- a fluid-injectable internal bag layer;
- a base-material layer superposed on an external periphery of the internal bag layer and impregnated with a photo-curing resin;
- and
- an outer layer superposed on an external periphery of the base-material layer and having transparency,
- the hollow structure having, in an unused state, flexibility and being stored and kept in a light-tight storage bag or case, the hollow structure when used being taken out of the storage bag or case, wholly expanded by injection of a fluid into the internal bag layer, and formed into a hollow molded structure by direct sunlight or light of an artificial light source passing through the outer layer and curing the base-material layer in an expanded state,
- wherein the base-material layer comprises a reinforcing fiber layer impregnated with the photo-curing resin, and a flow-resisting member superposed on the reinforcing fiber layer and preventing flow of the photo-curing resin.
A photo-curing hollow structure, comprising:
- a fluid-injectable internal bag layer;
- a base-material layer superposed on an external periphery of the internal bag layer and impregnated with a photo-curing resin;
- and
- an outer layer superposed on an external periphery of the base-material layer and having transparency,
- the hollow structure having, in an unused state, flexibility and being stored and kept in a light-tight storage bag or case, the hollow structure when used being taken out of the storage bag or case, wholly expanded by injection of a fluid into the internal bag layer, and formed into a hollow molded structure by direct sunlight or light of an artificial light source passing through the outer layer and curing the base-material layer in an expanded state,
- wherein the base-material layer comprises a reinforcing fiber layer impregnated with the photo-curing resin, and a flow-resisting member which prevents circumferential flow of the photo-curing resin, the flow-resisting member woven on the reinforcing fiber layer, arranged at desired intervals in a circumferential direction of the base-material layer, and extending over a longitudinal direction of the base-material layer.
A photo-curing hollow structure, comprising:
- a fluid-injectable internal bag layer;
- a base-material layer superposed on an external periphery of the internal bag layer and impregnated with a photo-curing resin;
- and
- an outer layer superposed on an external periphery of the base-material layer and having transparency,
- the hollow structure having, in an unused state, flexibility and being stored and kept in a light-tight storage bag or case, the hollow structure when used being taken out of the storage bag or case, wholly expanded by injection of a fluid into the internal bag layer, and formed into a hollow molded structure by direct sunlight or light of an artificial light source passing through the outer layer and curing the base-material layer in an expanded state,
- wherein the base-material layer comprises a reinforcing fiber layer impregnated with the photo-curing resin, and pre-cured members arranged in portions of the reinforcing fiber layer and preventing flow of the photo-curing resin.
A photo-curing hollow structure, comprising:
- a fluid-injectable internal bag layer;
- a base-material layer superposed on an external periphery of the internal bag layer and impregnated with a photo-curing resin;
- and
- an outer layer superposed on an external periphery of the base-material layer and having transparency,
- the hollow structure having, in an unused state, flexibility and being stored and kept in a light-tight storage bag or case, the hollow structure when used being taken out of the storage bag or case, wholly expanded by injection of a fluid into the internal bag layer, and formed into a hollow molded structure by direct sunlight or light of an artificial light source passing through the outer layer and curing the base-material layer in an expanded state,
- wherein fiber having high thermal conductivity is mixed into a reinforcing fiber layer forming the base-material layer, the reinforcing fiber layer impregnated with a photo-curing resin.
A photo-curing hollow structure, comprising:
- a fluid-injectable internal bag layer;
- a base-material layer superposed on an external periphery of the internal bag layer and impregnated with a photo-curing resin;
- and
- an outer layer superposed on an external periphery of the base-material layer and having transparency,
- the hollow structure having, in an unused state, flexibility and being stored and kept in a light-tight storage bag or case, the hollow structure when used being taken out of the storage bag or case, wholly expanded by injection of a fluid into the internal bag layer, and formed into a hollow molded structure by direct sunlight or light of an artificial light source passing through the outer layer and curing the base-material layer in an expanded state,
- wherein the internal bag layer is formed of a transparent film through which direct sunlight or light of an artificial light source passes.
A method of curing a photo-curing hollow structure, the photo-curing hollow structure comprising:
- a fluid-injectable internal bag layer;
- a base-material layer superposed on an external periphery of the internal bag layer and impregnated with a photo-curing resin;
- and
- an outer layer superposed on an external periphery of the base-material layer and having transparency,
- the hollow structure having, in an unused state, flexibility and being stored and kept in a light-tight storage bag or case, the hollow structure when used being taken out of the storage bag or case, wholly expanded by injection of a fluid into the internal bag layer, and formed into a hollow molded structure by direct sunlight or light of an artificial light source passing through the outer layer and curing the base-material layer in an expanded state,
- the method comprising:
- rotatably supporting both end portions of the photo-curing hollow structure;
- and
- rotating the photo-curing hollow structure in a curing process, and applying direct sunlight or light of an artificial light source uniformly to the base-material layer.
Dependencies are inferred from the claim text.