Process for the preparation of bisphenols with zeolites
AssigneeEnitecnologie S.p.A.
InventorsCarlo Perego, Alberto De Angelis
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AssigneeEnitecnologie S.p.A.
InventorsCarlo Perego, Alberto De Angelis
Estimating the term…
The present invention relates to a process for preparing bisphenols which comprises reacting a carbonyl compound containing at least two carbon atoms with an aromatic compound, containing a hydroxyl group and at least one hydrogen atom bound to the aromatic ring, in the presence of a catalyst comprising a zeolite characterized by a spaciousness index equal to or higher than 8. The invention also relates to a method for the regeneration of the zeolitic catalyst used in this process and comprises subjecting the exhausted catalyst to hot treatment with a suitable aromatic compound containing at least one activating group, preferably the same hydroxylated aromatic compound used in the process for the preparation of bisphenols from which the exhausted catalyst derives.
1) A process for preparing bisphenol compounds which comprises subjecting to condensation a carbonyl compound containing at least two carbon atoms with an aromatic compound, containing a hydroxyl group and having at least one hydrogen atom bound to the aromatic ring, in the presence of a catalyst comprising a zeolite having a spaciousness index higher than or equal to 8, at a temperature ranging from 120 to 250° C. and a pressure higher than atmospheric pressure.
12) The process according to any of the previous claims, wherein the aromatic compound containing a hydroxyl group and having at least one hydrogen atom bound to the aromatic ring is represented by the following general formula:
14) The process according to any of the previous claims, wherein the carbonyl compound used is selected from aldehydes and ketones, and is a compound having the general formula
25) The process according to any of the previous claims, carried out at a temperature ranging from 130 to 230° C.
26) The process according to any of the previous claims, wherein the pressure ranges from 1.2 to 15 atmospheres.
27) The process according to any of the previous claims, wherein the aromatic compound containing a hydroxyl group and the carbonyl compound are reacted in a molar ratio which varies from 2.2 to 15.
29) The process according to any of the previous claims, carried out in the presence of a solvent selected from toluene, xylene and trimethylbenzene.
30) The process according to any of the previous claims, carried out batchwise, in semi-continuous or in continuous.
32) A process for the regeneration of an at least partially exhausted zeolitic catalyst, coming from a process for the preparation of bisphenol compounds by the condensation of a carbonyl compound containing at least two carbon atoms with an aromatic compound, containing a hydroxyl group and having at least one hydrogen atom bound to the aromatic ring, in the presence of a catalyst comprising a zeolite having a spaciousness index higher than or equal to 8, at a temperature ranging from 120 to 250° C. and a pressure higher than atmospheric pressure, said regeneration process comprising subjecting the exhausted zeolitic catalyst to treatment with an aromatic hydrocarbon containing at least one substituent selected from OH, O−, NH2, NHR, NR2, OR, NHCOR, in at least partially liquid phase and at a temperature equal to or preferably higher than that at which the preparation process of bisphenol compounds from which the exhausted catalyst derives, has been effected.
45) A process for preparing bisphenol compounds which comprises the following steps:
46) The process according to the previous claim, wherein the regeneration is carried out at a WHSV ranging from 1 to 20 hours.
Dependencies are inferred from the claim text.