Branched polyolefin synthesis
AssigneeE. I. Du Pont de Nemours and Company
InventorLech Wilczek
Life of this patent
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Abstract
This invention relates to a process for the synthesis of addition polymers containing branches upon branches and having a polymerizable olefin end group by a convenient one-pot polymerization of selected vinyl monomers with chain polymerization initiators and a method to provide olefinic end groups by chain termination agents; and polymers produced thereby characterized by branch-on-branch structure and lower inherent viscosity than heretofore possible.
Claims13
An improved process for the anionic polymerization of at least one vinylic monomer to form a branched polymer, comprising contacting, in the presence of an anionic initiator:
- (i) one or more anionically polymerizable vinylic monomers having the formula CH2=CYZ, and
- (ii) an anionic polymerization chain terminating agent of formula CH2=CZ-Q-X
- wherein:
- Q is selected from the group consisting of a covalent bond, R, C(O), RC(O);
- Y is selected from the group consisting of R, CO2R, CN, NR2;
- X is selected from the group consisting of halogen, RSO3;
- Z is selected from the group consisting H, R, CN;
- R is selected from the group consisting of unsubstituted and substituted alkyl, olefin, aryl, aralkyl, alkaryl and organosilicon groups, the substituents being the same or different and selected from the group consisting of carboxylic acid, carboxylic ester, hydroxyl, alkoxy and amino;
- wherein the improvement comprises obtaining higher yields of branched polymer, the polymer having dense branch upon branch architecture and polymerizable vinylic chain termini, employing steps I, III, VI and at least one of II, IV and V:
- I. reacting (i) with an anionic initiator in a first step;
- II. decreasing the ratio of (i) to anionic initiator toward 1
- III. adding (ii) optionally with some (i) in a second step;
- IV. selecting the rate of the (ii) addition, dependent on the reactivity of (ii);
- V. increasing the ratio of (ii) to anionic initiator toward 1;
- VI. increasing the conversion of (i), (ii) and olefinic end groups from 70 toward 100%;
- and
- VII. optionally, converting anionic-growing end groups into non-polymerizable end groups.
A composition of matter comprising a polymer having a branch-upon-branch structure and optionally a polymerizable olefinic end group, having the structure:
- 4
- wherein:
- B′═Y, B;
- m=1 to 100, n=0 to 100, p=0 to 100, n+m+p≧2;
- and if m>1, then the m insertions are consecutive or not consecutive;
- A=anionic initiator moiety selected from the group consisting of R;
- Q is selected from the group consisting of a covalent bond, R, C(O), RC(O);
- Y is selected from the group consisting of R, CO2R, CN, NR2;
- W is CZ=CH2 or a non-polymerizable moiety;
- X is selected from the group consisting of halogen, RSO3;
- Z is selected from the group consisting of H, R, CN;
- and
- R is selected from the group consisting of unsubstituted and substituted alkyl, vinyl, aryl, aralkyl, alkaryl and organosilanyl groups, the substituents being the same or different and selected from the group consisting of carboxylic acids, carboxylic ester, hydroxyl, alkoxy, primary amino and secondary amino.
Dependencies are inferred from the claim text.