In-line insert folder system

A method of folding preprinted inserts and applying folded inserts to consumer packs comprising the steps of:

• providing a continuous roll of preprinted inserts;
• cutting individual inserts from the roll;
• serially conveying the individual inserts a downstream direction;
• folding each individual insert along at least one fold line;
• and
• applying the folded inserts to consumer packs.

A method of including a folded element with a package during mass production of the package, said method comprising the steps of:

• repetitively establishing a partially completed package during mass production;
• completing mass production of the package, said mass production completing step including:
• directing said partially completed package through an automated wrapper;
• dispensing the element in an unfolded, continuous condition;
• repetitively cutting the unfolded, continuous element so as to create individual elements in an unfolded condition;
• thereafter buckle folding each cut, individual element along at least one fold line;
• and
• repetitively applying each cut and folded individual element to a package component in coordination with said step of directing said partially completed package through said automated wrapper.