Composition and process for treating metal surfaces and resulting article
AssigneeHenkel Kommanditgesellschaft auf Aktien
InventorsRyosuke Sako, Keiichi Ueno, Takumi Honda
Life of this patent
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Abstract
A metal treating composition comprising at least a specific type of dissolved and/or dispersed organic resin, a dissolved vanadium compound in which the valence of vanadium is from 3 to 5, and a dissolved compound that contains at least one of the metals Zr, Ti, Mo, W, Mn, and Ce can provide metal surfaces with superior corrosion resistance, alkali resistance, and fingerprint resistance. The composition contains no chromium to cause pollution problems and/or require pollution abatement.
Claims20
A metal surface treatment liquid composition that comprises water and the following components:
- (A) a component of resin molecules that conform to general formula (I):
- 5
- wherein:
- n represents 0 or an integer from 1 through 29;
- m represents 0 or an integer from 1 through 10;
- W represents a moiety selected from the group consisting of:
- (1) a hydrogen atom moiety;
- and
- (2) moieties conforming to one of the general formulas —CH2X, —CH2NHCH2X, and —CH═NCH2X, in all of which “X” represents a moiety selected from the group consisting of:
- —OH;
- moieties conforming to —OR4, wherein R4 is selected from the group consisting of alkyl moieties having from 1 to 5 carbon atoms and hydroxyalkyl moieties having from 1 to 5 carbon atoms;
- covalently bonded halogen atom moieties;
- and
- moities conforming to one of general formula (III) or general formula (IV):
- 6
- wherein:
- each of R5, R6, R7, R8, and R9 independently represents a moiety selected from the group consisting of:
- hydrogen atom moieties;
- alkyl moieties having from 1 to 10 carbon atoms;
- and
- hydroxyalkyl moieties having from 1 to 10 carbon atoms;
- and
- A− represents a hydroxyl ion or an anion of an acid;
- each “W” symbol in general formula (I) is independently selected, subject to constraints that:
- a positive number of the selections for “W” are not hydrogen atom moieties;
- and
- said positive number of the selections for “W” that are not hydrogen atom moieties has a ratio to the number n+m+1, this ratio being denoted hereinafter as the “P-ratio”, that is from 0.2:1.00 to 4.0:1.00;
- R1, independently for each of the n+m units shown between a pair of square brackets in formula (I), represents a moiety selected from the group consisting of —CH2—, —CH2—NH—CH2—, and —CH═N—CH2—;
- Y, independently for each of the n+1 instances of the symbol in the general formula, represents a hydrogen moiety or a moiety that conforms to general formula (II):
- 7
- wherein each of R2 and R3 independently represents a hydrogen atom or an alkyl group with not more than 3 carbon atoms and W, independently for each instance of its occurrence in formula (II), is selected from the group consisting of:
- (1) a hydrogen atom moiety;
- and
- (2) moieties conforming to one of the general formulas —CH2X, —CH2NHCH2X, and —CH═NCH2X, in all of which “X” represents a moiety selected from the group consisting of:
- —OH;
- moieties conforming to —OR4, wherein R4 is selected from the group consisting of alkyl moieties having from 1 to 5 carbon atoms and hydroxyalkyl moieties having from 1 to 5 carbon atoms;
- covalently bonded halogen atom moieties;
- and
- moities conforming to one of general formula (III) or general formula (IV):
- 8
- wherein:
- each of R5, R6, R7, R8, and R9 independently represents a moiety selected from the group consisting of:
- hydrogen atom moieties;
- alkyl moieties having from 1 to 10 carbon atoms;
- and
- hydroxyalkyl moieties having from 1 to 10 carbon atoms;
- and
- A− represents a hydroxyl ion or an anion of an acid;
- Z is selected from the group consisting of
- (1) divalent moieties which:
- can be formed by the loss, from an organic compound that is capable of addition condensation with formaldehyde and that contains at least one 5- or 6-membered ring that includes two conjugated double bonds, of two hydrogen atoms, each originally bonded to a carbon atom that was part of said 5- or 6-membered ring;
- and
- differ from the aromatic-ring-containing moiety in the part of formula (I) between the square brackets subscripted by “n”;
- and
- (2) divalent moieties that can be formed by the loss of one hydrogen atom from each of two distinct amino moieties of melamine, guanamine, and urea;
- and
- (B) a component selected from the group consisting of vanadium compounds in which the valence of the vanadium atoms is 5, 4, or 3;
- and
- (C) a component selected from the group consisting of compounds that contain at least one metal selected from the group consisting of zirconium, titanium, molybdenum, tungsten, manganese, and cerium.
10 A metal surface treatment composition according to claim 1, wherein:
- the sum of the masses of:
- the solids part of component (A);
- the vanadium content of component (B);
- the metals zirconium, titanium, molybdenum, tungsten, manganese, and cerium contained in component (C);
- the solids part of any organic polymers that:
- do not conform to general formula (I);
- have a weight average molecular weight that is from 1,000 to 1,000,000;
- and
- are dispersed or dissolved in the metal treatment composition;
- and of any water-soluble organic compounds in the composition that:
- are not part of any of components (A) through (C);
- are not organic polymers that:
- do not conform to general formula (I);
- have a weight average molecular weight that is from 1,000 to 1,000,000;
- and
- are dispersed or dissolved in the metal treatment composition;
- and
- contain in each molecule at least one moiety selected from the group consisting of hydroxy moieties, carbonyl moieties, carboxyl moieties, phosphoric acid moieties, phosphonic acid moieties, primary, secondary, and tertiary amino moieties, and amido moieties is defined to total 100 mass parts;
- the mass of the solids part of component (A) is from 5 to 95 parts of said 100 mass parts;
- the mass of the vanadium content of component (B) is from 0.1 to 20 parts of said 100 mass parts;
- and
- the mass of the metals zirconium, titanium, molybdenum, tungsten, manganese, and cerium contained in component (C) is from 0.1 to 20 parts of said 100 mass parts.
Dependencies are inferred from the claim text.