Guide structure for a master processing apparatus

A master processing system comprising:

• a pair of removable feed rolls, each carrying a supply of stock material to be unwound, wherein at least one of the stock materials has a layer of adhesive provided thereon and wherein the stock material of a first of the feed rolls is stiffer than the stock material of a second of the feed rolls with end portions of the stock materials being adhered together;
• and
• a master processing apparatus comprising:
• a frame including a first frame portion and a second frame portion movably connected for relative movement relative to one another between open and closed positions, the first portion of the frame being constructed and arranged to removably mount the feed rolls in a predetermined orientation with the feed rolls on opposing sides of a feed path;
• a pair of cooperating pressure applying structures mounted within the frame on opposing sides of the feed path, the cooperating structures being constructed and arranged to be positioned adjacent one another in a cooperating pressure applying relationship wherein, when the master with the first and second stock materials on opposing sides thereof and the adhesive contacting the master is advanced along the feed path between the cooperating structures, the cooperating structures apply pressure to the master and stock materials as they pass therebetween so as to affect adhesive bonding between the master and the stock materials;
• one of the pair of cooperating pressure applying structures being mounted on the first frame portion and the other of the pair of cooperating pressure applying structures being mounted on the second frame portion such that (a) relative movement of the frame portions into the open position moves the pressure applying structures relatively apart from one another into an open access position to facilitate positioning of the stock materials therebetween and (b) relative movement of the frame portions into the closed position moves the pressure applying structures into engagement with one another and into pressure applying engagement with end portions of the stock materials positioned therebetween;
• and
• a guide structure provided on the first frame portion at a location whereat, when the feed rolls are mounted to the first frame portion in the predetermined orientation, the guide structure is positioned between the second feed roll and the cooperating structures in the direction of the feed path and on the same side of the feed path as the second feed roll;
• the location of the guide structure being such that, when the frame portions are in the open position with the cooperating structures in the open access position, mounting the feed rolls to the first frame portion in the predetermined orientation causes the guide structure to engage the stock material of the second feed roll so as to urge the end portions of the stock materials against the stiffness of the second feed roll's stock material toward the feed path into a position whereat the cooperating structures automatically engage the end portions therebetween in the pressure applying engagement upon movement of the frame portions to the closed position.

A method for mounting a pair of feed rolls to a master processing apparatus, the feed rolls each carrying a supply of stock material to be unwound, wherein at least one of the stock materials has a layer of adhesive provided thereon and wherein the stock material of a first of the feed rolls is stiffer than the stock material of a second of the feed rolls with end portions of the stock material being adhered together, the master processing apparatus comprising (a) a frame including a first frame portion and a second frame portion movably connected for movement relative to one another between open and closed positions, the frame being constructed and arranged to removably mount the feed rolls, (b) a pair of cooperating pressure applying structures mounted within the frame on opposing sides of a feed path, the cooperating structures being constructed and arranged to be positioned adjacent one another in a cooperating pressure applying relationship wherein, when the master with the first and second stock materials on opposing sides thereof and the adhesive contacting the master is advanced along the feed path between the cooperating structures, the cooperating structures apply pressure to the master and stock materials as they pass therebetween so as to affect adhesive bonding between the master and the stock materials, one of the pair of cooperating pressure applying structures being mounted on the first frame portion and the other of the pair of cooperating pressure applying structures being mounted on the second frame portion such that (1) relative movement of the frame portions into the open position moves the pressure applying structures relatively apart from one another into an open access position to facilitate positioning of the stock materials therebetween and (2) relative movement of the frame portions into the closed position moves the pressure applying structures into engagement with one another and into pressure applying engagement with end portions of the stock materials positioned therebetween, and (c) a guide structure provided on the first frame portion on one side of a feed path of the apparatus, the method comprising:

• with the frame portions in the open position and the cooperating structures in the open access position, removably mounting the feed rolls to the first frame portion in an orientation wherein the feed rolls are on opposing sides of the feed path of the apparatus and the second feed roll is on the same side of the feed path as the guide structure;
• as the feed rolls are mounted in the orientation, the guide structure engaging the second feed roll's stock material so as to urge the end portions of the stock materials against the supply rolls toward the feed path into a position whereat the cooperating structures will automatically engage the end portions therebetween in the pressure applying engagement upon movement of the frame portions to the closed position;
• and
• moving the frame portions to the closed position so as to automatically engage the end portions therebetween in the pressure applying engagement.