Diesel engine piston
AssigneeMahle GmbH
InventorsUlrich Bischofberger, Wilfried Sander, Michael Ullrich
Life of this patent
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AssigneeMahle GmbH
InventorsUlrich Bischofberger, Wilfried Sander, Michael Ullrich
Estimating the term…
The invention relates to a piston for a diesel engine comprising a combustion cavity. The piston crown and the cavity are plasma-sprayed with a coating. The aim of the invention is to produce the coating in a cost-effective manner. To achieve this, the layer thickness of the coating is uneven, being thicker in the border region of the cavity.
Piston for a diesel engine, in which at least the piston crown consists of steel, with a combustion cavity and a coating of a NiCrAl alloy or a CoCrAl alloy, a mixture of both alloys, or an FeCrAl alloy applied to the surface of the piston crown that faces the cylinder head, by means of thermal spraying,
Piston according to one of the previous claims,
Dependencies are inferred from the claim text.
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From the US filing history. Foreign family members aren’t listed.
Backward citations are indexed for grants only.
Having surface coverings: on piston heads
The combustion space being arranged in working piston: omega-piston bowl, i.e. the combustion space having a central projection pointing towards…
On piston heads: within combustion chambers
Engines characterised by air compression and subsequent fuel addition: with compression ignition
Term end not estimated
The invention relates to a piston for a diesel engine in accordance with the preamble of claim 1.
It is known from the SAE Paper 860888 “In-Service Performance of Ceramic and Metallic Coatings in Diesel Engines” that corrosion can be prevented in diesel pistons by means of coating the piston crown with MCrAlY plasma spray coatings. However, the results presented there are purely research results and have not found any use in practice up to the present, and the spray layers indicated for corrosion protection have always been considered in combination with layers of zirconium dioxide, for which they act as an adhesion layer and a corrosion protection layer. No detailed information about the implementation of the layer is provided in the SAE paper.
The invention therefore deals with the problem of making such spray layers usable for series production, also with regard to economically efficient production.
The invention will be explained in greater detail below, on the basis of an exemplary embodiment. The drawing shows:
FIG. 1 the piston crown of a piston according to the invention.
The piston crown 1, which is made of steel, has a combustion cavity 2 and a surface 3 that faces the cylinder head. A plasma spray layer 4 that covers the surface 3 and the combustion cavity 2, at least in part, has its greatest thickness in the region of the cavity edge 5, and the layer thickness decreases radially towards the outside and towards the cavity bottom. In this connection, the spray layer is not shown to scale, but rather enlarged to make the progression of the layer thickness clear.